High wear and abrasion resistance Alumina ceramic pulp cleaner cones and linings.
Applied for cone cartridge linings of high density pulp cleaners in cast iron, stainless steel or carbon...
Spare Parts
Leading Spare Parts Manufacturer
Zibo Beichen Ceramics Apparatus Co.,Ltd was founded in 1990s, Shandong Province. We offer high efficient heavy & light consistency hydrocyclone pulp cleaners, spare wear parts, and ceramic dewatering elements. We provide optimum product solution to help our customers reduce costs, save energy and improve production capacity by technical innovation.
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![High Consistency Pulp Cleaner Ceramic Lining Cone]()
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![HD High Consistency Stainless Steel Cone]()
HD High Consistency Stainless Steel ConeOutstanding resistance to wear and abrasion Cones and linings for pulp cleaners made of Alumina ceramic.read more
High density pulp cleaners using ceramic cones lining a cast iron, stainless steel,...
Why Choose Us
Quality Assurance
For guaranteeing product quality and on-time delivery, Beichen built new manufacturing factory in 2016 with floor area 13900㎡ in High-tech Zone. Key parts of the factory are two workshops and one warehouse together with a office building.
Advanced Production Equipment
With advanced production equipment, skilled technicians and scientific management, the overall production capacity realized times increase. For the production line, we own isostatic pressing machine, CNC grinders, electric kiln and gas kiln and skilled grinding technology.
Production Capacity
We realize the full process production all by own both for ceramic cones and stainless steel cones ceramic lining and grinding. The comprehensive annual output of ceramic cones reaches 100,000 pieces.
Strict Inspection
Before being shipped, each product must go through a comprehensive inspection. Every pulp cleaner, spare part, and ceramic dewatering component is rigorously evaluated to ensure that it meets the size, composition, and technical specifications outlined in the drawings.
Types of Spare Parts
High Consistency Pulp Cleaner Ceramic Lining Cone
High wear and abrasion resistance Alumina ceramic pulp cleaner cones and linings. Assembled as the lower cone of the high and light consistency pulp cleaners for long-lasting performance.
HD High Consistency Stainless Steel Cone
Built to last as the lowest cone of pulp cleaners with high and light consistency. Can support and gather a variety of pollutants in varying densities, such as metal, glass, staples, and grit.
High Consistency Pulp Cleaner Ceramic Lining Cone Specification
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Product Name |
Wear resistance pulp cleaner Alumina ceramic cones |
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Mill Code |
BEICHEN pulp cleaner ceramic cones |
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Category |
Spare parts, wear parts of pulp cleaner |
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Application |
Pulp cleaning and contaminants collection |
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Principle |
Smooth and high abrasion surface |
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Consistency ranges |
0.1%~5% of the pulp slurry |
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Sizes and specification |
OEM according to customer drawings |
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Debris can be removed |
Sand, grit, glass, staples, metal, and other heavy density materials |
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Features |
High wear and abrasion resistance |
Advantages of High Consistency Pulp Cleaner Ceramic Lining Cone
01/
Wear resistance: Ceramic lining cones has very high wear resistance, which can effectively reduce the wear of the equipment and extend the service life of the equipment.
02/
Impact resistance: Ceramic lining cones has excellent impact resistance and can maintain stable performance in harsh working environments.
03/
Corrosion resistance: Ceramic lining cones also has good corrosion resistance, which can prevent the erosion of chemical substances and protect the safety of the equipment.
04/
Reduce maintenance: The super wear resistance of the ceramics greatly reduces the frequency of maintenance and saves costs and labor costs.
Application of High Consistency Pulp Cleaner Ceramic Lining Cone
Office Paper and Writing Pulp Production
Paper manufacturers use high consistency pulp cleaner ceramic lining cones to produce office and writing paper. After eliminating fine contaminants, the pulp's cleanliness level is improved. This results in paper with better formation and fewer imperfections.
Packaging Paper and Board Production
High consistency pulp cleaner ceramic lining cones are used in producing packaging paper and boards like corrugated boxes, containers, and Kraft paper. By removing plastic films and other detrimental materials, the pulp's strength is improved.
Textile and Non-Woven Paper Production
The high consistency pulp cleaner ceramic lining cones also help to produce non-woven and textile papers such as damping papers and filter papers. Removing impurities like sand, clay, and ink enhances product quality and ensures uniformity.
Specialty Papers Production
High consistency pulp cleaner ceramic lining cones are also used to make specialty papers like acid-free paper, bleached paper, and medical filter paper. Raise the purity of the final product by discarding detrimental materials like residual bleach and excess ash.
Recycled Pulp Treatment
Recycled pulp is usually contaminated with lots of impurities. High consistency pulp cleaner ceramic lining cones are critical by removing rubber, lignin, wax, and other contaminants.
Technical Parameter
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Material |
Alumina Ceramic （Al2O3） |
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Hardness (kg/mm2) |
1380 |
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Coefficient of Friction |
365 |
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Bending Strength |
90 |
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Friction Coefficient (%) |
≤0.35 |
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Water Absorption Rate (%) |
0.09 |
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Bulk Density (g/m3) |
3.6 |
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Surface Porosity (%) |
0.32 |
High Consistency Pulp Cleaner Ceramic Lining Cone Production Process
Reparation of powder
High-purity alumina powder was prepared into powder material according to different product requirements and different molding process.It is no need to add binder if the powder raw materials will be formed by hot pressing process.
Forming method
The molding methods of alumina ceramic cones include dry pressing, Casting, extrusion, cold isostatic pressing, hot pressing and hot isostatic pressing.
Sintering technology
The dried cones are placed in high-temperature kilns (typically 1500–1700°C for alumina) and sintered for several hours. In addition to atmospheric pressure sintering,there are hot pressing sintering and hot isostatic pressing sintering and so on.
Refined process
Ceramic cones still need to be refined after sintering. Because of the high hardness of ceramic material, the wear-resistant plate needs to be refined with harder grinding and polishing brick material. Such as SiC,B4C or diamond, etc.
High Consistency Pulp Cleaner Ceramic Lining Cone Installation Requirements
Align the ceramic cone accurately with the cleaner body.
Secure the ceramic segments firmly in place.
Maintain uniform spacing between the ceramic segments as required by the design.
Allow adequate time for the adhesive to cure or set before operating the equipment, per the manufacturer’s instructions.
HD High Consistency Stainless Steel Cone Specification
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Product Name |
Wear resistance pulp cleaner Alumina ceramic cones |
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Mill Code |
HD High consistency stainless steel cone |
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Category |
Spare parts, wear parts of pulp cleaner |
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Principle |
Smooth and high abrasion surface |
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Consistency ranges |
0.1%~5% of the pulp slurry |
|
Material |
High purity Alumina ceramic |
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Sizes and specification |
OEM according to customer drawings |
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Debris can be removed |
Sand, grit, glass, staples, metal, and other heavy density materials |
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Features |
High wear and abrasion resistance |
Materials of HD High Consistency Stainless Steel Cone
304 Stainless Steel: This is a general-purpose stainless steel that contains 18% chromium and 8% nickel. It offers good corrosion resistance in most environments, including mild acids and alkalis.
316 Stainless Steel: This grade of stainless steel contains 16% chromium, 10% nickel, and 2% molybdenum. The addition of molybdenum enhances its corrosion resistance, especially in chloride-rich environments, such as seawater or chemical processing plants.
Advantages of HD High Consistency Stainless Steel Cone
Durability
The stainless steel construction of HD high consistency stainless steel cones means they are able to remove impurities generated during paper production.
01
Corrosion resistance
Stainless steel is a popular material for pulp and paper industry processes due to its exceptional corrosion resistance, excellent temperature tolerances, and long service life.
02
Easy to clean
Stainless steel is a non - porous material, which means it doesn't harbor bacteria or other microorganisms. HD High Consistency Stainless Steel Cones are easy to clean and sanitize.
03
Precision
The high consistency of these cones ensures that they have very precise dimensions. Designed for consistent and efficient fiber separation, improving overall pulp quality.
04
Application of HD High Consistency Stainless Steel Cone
Paper Mill
The HD high consistency stainless steel cone is a key component in the pulp screening equipment of paper mills. It can separate impurities such as sand, debris, and plastic from the pulp.
Spinning Mill
In spinning mills, the HD high consistency stainless steel cones can be used as bobbins or yarn guides. The smooth surface of the cone allows the yarn to unwind easily without getting tangled.
Food and Beverage Industry
The HD high consistency stainless steel cones in the food and beverage industry are mainly used in the design of filtration systems. This staple allows for the maintenance of product quality and the adherence to health standards.
Chemical Processing
Chemical processing brings large scale applications of 316 type stainless steel cone since it has very high resistance to chemicals and corrosion.
HD High Consistency Stainless Steel Cone Manufacturing Process
Material Selection
The first step in the fabrication process involves choosing the suitable stainless steel sheet. Factors like tensile strength, corrosion resistance, and weight are critical in this selection.
01
Cutting and Shaping
Modern machinery, aided by laser or plasma cutting techniques, ensures precision in cutting the stainless steel sheets into requisite sizes and shapes.
02
Forming the Cone
Rolling machines gently curve the cut steel sheet into a conical form. The cone can be a right-angle, oblique, or truncated cone, depending on the specifications.
03
Welding
Once the desired shape is achieved, the edges are seamlessly welded using advanced welding techniques to ensure structural integrity.
04
Finishing Touches
To boost the longevity and appearance of the fabricated stainless steel cone, finishing processes such as sandblasting, painting, or coating are implemented.
05
Customize Process
Consultation: Consult our professionals through email or phone to customize the process. Email Address: beichenceramics@163.com, beichen_sales@163.com. Phone: +86-533-5180978, +8613626445996.
Scheme Design: Customized products according to your needs.
Production Confirmation: Once approved by you, we will send you a quote so you can place your order and we will begin working on your custom order.
Quality Control: Our technicians will control the quality during the production process.
Shipment: According to the delivery time, we will arrange shipment after receiving the remaining payment.
Quality Control Process
Raw materials testing
Quality control begins with testing the raw materials, including ceramic and other materials, to ensure that they meet the required specifications.
Process control
During the manufacturing process, various parameters such as porosity and water permeability are monitored and controlled to ensure consistent quality.
In-process testing
Testing is performed at various stages of the manufacturing process to test factors such as strength and thickness to confirm that the ceramic parts can withstand the high temperatures and corrosive chemicals used.
Final testing
Run full system tests under operating conditions to validate filtration efficiency, mechanical strength, and longevity before shipment.
Packaging and Delivery
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Package |
Import and export glued wood boxes |
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Payment Method |
T/T, Trade Assurance, Paypal, Western Union, Credit Card, L/C etc. |
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Delivery Time |
Products with stock: 5~10 days. Customized products: 20-45 days. 100% on-time delivery. |
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Shipping |
Sea |
As one of the leading spare parts manufacturers and suppliers in China, we warmly welcome you to buy spare parts made in China here from our factory. All customized products are with high quality and competitive price.
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