8615275955913 Wang
beichenceramics@163.com
enLanguage

Ceramic Dewatering Blades

Leading Ceramic Dewatering Blades Manufacturer

 

Zibo Beichen Ceramics Apparatus Co.,Ltd was founded in 1990s, Shandong Province. We offer high efficient heavy & light consistency hydrocyclone pulp cleaners, spare wear parts, and ceramic dewatering elements. We provide optimum product solution to help our customers reduce costs, save energy and improve production capacity by technical innovation.

 
 
Why Choose Us

Quality Assurance

For guaranteeing product quality and on-time delivery, Beichen built new manufacturing factory in 2016 with floor area 13900㎡ in High-tech Zone. Key parts of the factory are two workshops and one warehouse together with a office building.

 

Advanced Production Equipment

With advanced production equipment, skilled technicians and scientific management, the overall production capacity realized times increase. For the production line, we own isostatic pressing machine, CNC grinders, electric kiln and gas kiln and skilled grinding technology.

Production Capacity

We realize the full process production all by own both for ceramic cones and stainless steel cones ceramic lining and grinding. The comprehensive annual output of ceramic cones reaches 100,000 pieces.

 

Strict Inspection

Before being shipped, each product must go through a comprehensive inspection. Every pulp cleaner, spare part, and ceramic dewatering component is rigorously evaluated to ensure that it meets the size, composition, and technical specifications outlined in the drawings.

 

 
Types of Ceramic Dewatering Blades
 
01/

Forming Board Leading Blades
The first blades of the forming board lead the forming fabric. Ceramic dewatering devices are used in the papermaking process to drain water. Forming board spare parts with low friction.

02/

Forming Board Blades
Ceramic dewatering components for the paper-making process' water drainage. Spare pieces for forming boards with minimal friction. Assist the forming fabric to move with a strong, smooth surface.

03/

Deflector Strips Blades
Typically fixed for a consistent wire level on the wet suction box. Used to provide strong strength and a smooth surface for the forming cloth as it travels.

04/

Hydrofoil Blades
Superior drainage efficiency coupled with innovative designs. Low-friction, smooth surface to safeguard the forming cloth for long-term durability.

05/

Hydrofoil Single Blades
Superior drainage efficiency is achieved in the paper-forming section by installing individual hydrofoils on a single stainless steel foundation.

06/

Felt Suction Box Blades
Superior drainage capabilities for the felt in the pressing area. Low friction and a smooth surface to safeguard the forming cloth for long-lasting effectiveness.

 

Specification

 

Product Name

Ceramic dewatering element forming board blades

Mill Code

Forming board blades

Category

Ceramic dewatering elements for paper making

Paper making machine type

Fourdrinier

Principle

Suction by gravity

Product machine type

Paper, board, tissue

Material

Alumina Ceramic and fiberglass reinforced polymer

Sizes

OEM according to customer design

Strips

One wide piece and 3~4 narrow piece

Features

Smooth surface, low friction, wear resistant ceramics

 

Advantages of Ceramic Dewatering Blades
1

Reduce Downtime

The long service life and high efficiency of ceramic dewatering blades reduce the need for frequent maintenance and replacements, allowing the paper mill to operate continuously with minimal downtime.

2

Improved Paper Quality

Another significant benefit is the improvement in paper quality. The wear-resistant and smooth surface of the ceramic dewatering blades ensures efficient water removal and consistent sheet formation, improving the overall quality of the paper.

3

Exceptional Wear Resistance

These ceramics resist abrasion significantly better than metal or plastic blades, resulting in a much longer service life even under continuous, high-speed operation in abrasive environments like paper machines or sludge processing.

4

Environmental Benefits

In addition to productivity and quality improvements, the use of ceramic dewatering blades also has environmental benefits. By reducing the need for frequent replacements, ceramic dewatering blades help to conserve natural resources and reduce waste generation.

 

Paper Mill Ceramic Dewatering Element Forming Board

 

Uses of Ceramic Dewatering Blades

Press Section
Ceramic dewatering blades are used in the press section to remove water from the paper web as it passes through the felt. They are designed to create a vacuum effect that draws water out of the paper, improving the dewatering efficiency.

 

Forming Section
Ceramic dewatering blades are used in the forming section to guide the paper web and control the flow of water. They help to prevent the paper from sticking to the wire and ensure a smooth and even distribution of water across the width of the paper web.

 

Key Process of the Manufacturing of Ceramic Dewatering Blades

 

productcate-1-1

 

Installation Requirements

 

 

1
productcate-1-1

Blade mounting surfaces must be flat and aligned to avoid uneven wear or vibration.

2
productcate-1-1

Use recommended torque to prevent ceramic blades from cracking or damaging.

3
productcate-1-1

Adjust gaps precisely to machine specifications.

4
productcate-1-1

Handle and install blades carefully to avoid chipping or breaking edges.

 

Customize Process

 

 

Consultation: Consult our professionals through email or phone to customize the process. Email Address: beichenceramics@163.com, beichen_sales@163.com. Phone: +86-533-5180978, +8613626445996.

 

Scheme Design: Customized products according to your needs.

 

Production Confirmation: Once approved by you, we will send you a quote so you can place your order and we will begin working on your custom order.

 

Quality Control: Our technicians will control the quality during the production process.

 

Shipment: According to the delivery time, we will arrange shipment after receiving the remaining payment.

 

Quality Control Process

 

Raw materials testing

Quality control begins with testing the raw materials, including ceramic and other materials, to ensure that they meet the required specifications.

01

Process control

During the manufacturing process, various parameters such as porosity and water permeability are monitored and controlled to ensure consistent quality.

02

In-process testing

Testing is performed at various stages of the manufacturing process to test factors such as strength and thickness to confirm that the ceramic parts can withstand the high temperatures and corrosive chemicals used.

03

Final testing

Run full system tests under operating conditions to validate filtration efficiency, mechanical strength, and longevity before shipment.

04

 

Packaging and Delivery

 

 

Package

Import and export glued wood boxes

Payment Method

T/T, Trade Assurance, Paypal, Western Union, Credit Card, L/C etc.

Delivery Time

Products with stock: 5~10 days. Customized products: 20-45 days. 100% on-time delivery.

Shipping

Sea

 

FAQ

Q: Are you a manufacturer or a trading company?

A: Established in 1990s, Zibo Beichen Ceramics Apparatus Co.,Ltd is a leading manufacture of pulp cleaners, spare parts and ceramic dewatering elements for nearly 30 years.

Q: Can I get a free sample?

A: Not available, but spare parts can be supplied for quality testing.

Q: Do you accept small orders?

A: Yes, If you are a builder or small retailer or starting up a business, we are definitely willing to grow up with you. And we are looking forward to co-work with you for a long-term relationship.

Q: What's your MOQ?

A: 1 Piece for ceramic cones, 1 piece for whole pulp cleaner, 1 piece for ceramic blades, and 1 set for ceramic dewatering cover

Q: How do you guarantee the quality?

A: Each product has strict testing procedures (from raw material selection, manufacturing, quality checking, packing, and loading,etc.), and must be 100% quality checked before delivery.

Q: Can you do OEM?

A: Yes, we not only do OEM but also do ODM. We can customize your logo onto the product package.

Q: What else can you provide?

A: We can also provide other types of pulp cleaner, varied spare parts of high and low consistency pulp cleaners, ceramic dewatering boxes, covers and blades.

As one of the leading ceramic dewatering blades manufacturers and suppliers in China, we warmly welcome you to buy ceramic dewatering blades made in China here from our factory. All customized products are with high quality and competitive price.

Ceramic Dewatering Elements Hydrofoil Blades, ceramic dewatering blades, Ceramic Dewatering Elements Hydrofoil Single Blades