Ceramic Dewatering Elements Forming Board Leading Blades
Ceramic Dewatering Elements Forming Board Leading Blades

Ceramic Dewatering Elements Forming Board Leading Blades

The first blades of the forming board lead the forming fabric.
Ceramic dewatering devices are used in the papermaking process to drain water.
Forming board spare parts with low friction.
Support the forming cloth to travel with a smooth surface and strong strength.
Selected premium quality Alumina ceramic blocks for long-lasting performance and great wear resistance.
Provide protection to the forming cloth.
T-bars made of hard, fiberglass-reinforced polymer.
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Beichen Code: Forming Board Leading Blades

 

Features

 

1

Outstanding drainage capabilities achieved through expert grinding

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Enduring effectiveness with strong resilience to wear and abrasion

3

Enhance the quality of the paper right away

4

Minimal friction to reduce fiber loss and save energy

5

Modern design that is simple to install and modify

6

Services for grinding and mending offered

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On request, special designs are available

 

Why Beichen forming board leading blades

 

In order to remove water from the forming fabric and provide support with a relative tension, the ceramic dewatering element forming board blades are put in the forming section. When harsh chemicals, abrasives, or debris damage the blades over a prolonged period of continuous operation, it will sag, crack, or decay, leaving an uneven surface. The forming fabric will be destroyed and paper flaws will result from the uneven ceramic surface and damaged trims. A number of issues, such as maintenance, machine pauses, and felt replacement, will raise operating costs. Beichen supplies forming board blades with a smoother surface and increased wear and abrasion resistance. This can ensure that the paper-making machine runs continuously.

 

Product specification

 

Product Name

Ceramic dewatering element forming board blades

Mill Code

Forming board blades

Category

Ceramic dewatering elements for paper making

Paper making machine type

Fourdrinier

Principle

Suction by gravity

Product machine type

Paper, board, tissue

Application

Paper forming, paper making

Package

Wood cage

Material

Alumina Ceramic and fiberglass reinforced polymer

Sizes

OEM according to customer design

Strips

One wide piece and 3~4 narrow piece

Features

Smooth surface, low friction, wear resistant ceramics

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Key process of the manufacturing of ceramic dewatering forming board blades

 

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Product introduction

Forming board ceramic dewatering leading blades

The spare wear component of the paper machine is the forming board blade. It significantly affects the evenness, thickness, and profiles of the paper. The bridge that allows the forming fabric to proceed to the next water drainage step is made of the widest forming board blades. It can offer additional support to keep the forming fabric from drooping. Nearly thirty percent of the moisture content will be drained in the forming board, which lowers the energy usage for the entire dewatering process.
Paper quality, energy consumption, the number of dewatering devices, the speed at which the paper machine operates, and the weight of the paper are all impacted by the performance of the ceramic dewatering blades of the forming board.
The ceramic dewatering blades' surface should be flat and have minimal friction.

Main Function

Draining water from the wet web and providing support for the forming fabric - which results in paper forming - are the primary purposes of the ceramic dewatering forming board leading blades.

Materials

Material for the blades is Alumina ceramics and hard strength FRP (Fiber Reinforced Polymer).

Details regarding sale

Concerning the sales and delivery of leading blades for forming boards. We offer secure wood cage packages for both ship and road freight transportation.

Related Service

We can offer on sight measurement, material checking, and overall planning before purchase.

For the worn or damaged strips, we offer repair, replacement and regrinding.

Technical parameters of Beichen ceramic in the dewatering element

 

Performance

Unit

Alumina

SiC

SiN

Density

Kg/m³

3920

3210

3250

Mean flexual strength

Mpa

300

550

635

Edge toughness

N/nm

666

650

872

Weibull modulus

 

16

16

11

E Young's modulus

Gpa

324

429

314

Vickers hardness

Mpa

16.8

25

15

Fracture toughness

Mpa m 1/2

3.8

4.12

6.25

Thermal shock resistance

K

120

250

600

Thermal shock parameter

K

89

242

591

Surface finish

μm

0.35

0.25

0.25

Thermal conductivity

W/Mk

30

100

35

Mean grain size

μm

2--5

1

1--20

 

Why Choose Us

 

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**Optimum solution for wide range product application

 

 

For paper, board, and tissue machines, we provide a broad range of ceramic dewatering elements. We provide forming boards, hydrofoils, wet suction boxes, vacuum suction boxes, felt suction boxes, and flat suction dewatering boxes with premium Alumina, SiC, and SiN ceramics. Additionally, ceramic coverings, blades, and even the FRP base can be provided as spare parts.

2

**Strictly-selected raw materials

In order to maintain its competitive edge in the papermaking machinery market, Beichen sources premium raw materials for all of its pulp cleaner and ceramic dewatering element products, as well as high-quality Alumina powder, SiC ceramic, and SiN ceramic spare parts, the corrosion-resistant steel and high strength FRP foundation.
They serve as the cornerstone of the Beichen Company and the basis for the production of goods.

3

**Know-how technology Skilled and focusing operation

Beichen possesses the technological know-how to produce superior hydrocyclone cleansers with both high and low density and light consistency. Professional ceramic dewatering element production is done at Beichen for various price ranges.
Beichen concentrates on all production processes, including the selection of raw materials, cone isostatic pressing, CNC and hand grinding, ceramic attachment, CNC grinding of guide rails, and inspection.
For every product, a thorough check is required prior to delivery.
In order to give our clients better options, we offer assistance both before and after the sale.

 

FAQS

 

Q: Are you a trading company or a manufacturer?

A: For almost 30 years, Zibo Beichen Ceramics Apparatus Co., Ltd., a renowned manufacturer of pulp cleaners, spare parts, and ceramic dewatering elements, has been in operation since the 1990s.

Q: Are samples available for free?

A: Not available, but replacement parts are available for inspection and testing

Q: Are small orders accepted?

A: We are willing to grow along with you if you are a builder, small retailer, or just starting out in business. Furthermore, we are eager to collaborate with you on a long-term basis.

Q: What is your minimum order quantity?

A: One set of ceramic dewatering cover, one piece of ceramic blades, one piece of the entire pulp cleaner, and one piece of ceramic cones

Q: What is your delivery timeframe?

A: In stock products: 5–10 days. 20–45 days for customized items.
With five sophisticated production lines and two production mills, we guarantee 100% on-time delivery.

Q: How can you ensure the caliber?

A: Strict testing protocols are in place for every product, encompassing raw material selection, manufacture, quality checking, packing, loading, and so on. All products must pass a 100% quality check before being delivered.

Q: Can you do OEM?

A: Yes, we not only do OEM but also do ODM. We can customize your logo onto the product package.

Q: What else can you provide?

A: We can also provide other types of pulp cleaner, varied spare parts of high and low consistency pulp cleaners, ceramic dewatering boxes, covers and blades.

 

Find more Beichen Products

Pulp Cleaners

  • High accept rates with efficient separation
  • Both high density and low density
  • Minimize fiber loss
  • Divided design for low and easy maintenance
  • Overall cost saving with extended operating life

Spare Parts

  • High quality for performance guarantee
  • Wear resistance and extended life-cycle
  • Overall cost and energy saving

Ceramic Dewatering Elements

  • Improve paper quality
  • Suitable for wide weight & speed ranges
  • Available in Alumina, SiC, SiN
  • Overall cost saving

 

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Classic Products of Beichen Company

 

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Insights of products manufacturing

 

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Corporate Purpose

Capture the opportunity to enjoy Beichen's sincere service

Create one chance for Beichen to exhibit excellent technology

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