Name: China Silicon Carbide Ceramic Dewatering Element Transfer suction box Manufacturers Suppliers Factory
Brand: Beichen
SKU: 255028677

Beichen Code: SiC ceramic Felt suction box

Features

High drainage performance efficiency

Low-friction, smooth surface to preserve the felt for extended performance

Low maintenance and simple installation

Overall cost savings with ceramic blades or covers that are highly resistant to wear

Available services include grinding and fixing

Why BEICHEN felt suction box

The ceramic dewatering element felt suction box is installed in the pressing area to support the felt used in paper formation and to facilitate water drainage. If the cover is damaged by harsh chemicals, abrasives, or debris over an extended period of continuous operation, it will sag, crack, or decay, leaving an uneven surface. The felt will be destroyed and paper flaws will result from the uneven ceramic surface and damaged trims. Several problems, including maintenance, machine pauses, and felt replacement, will increase operating costs. Beichen uses high-quality Alumina ceramic and sturdy FRP T-bars to install on the corrosion-resistant steel box. When the cover is damaged, it will sag, crack, or decay, leaving it with an uneven ceramic surface.

Product specification

Product Name	Sic Ceramic felt suction box
Category	Ceramic dewatering elements
Paper making machine type	Fourdrinier, gap former, top former
Speed	Differs in different type of ceramics
Product machine type	paper, board, tissue
Application	Paper pressing, paper making, water drainage
Package	Wood box
Material	Alumina Ceramic, FRP base
Sizes	OEM according to customer design
Strips/Covers	Normally two or three ceramic blades, can also be in cover type
Features	Smooth surface, low friction, wear resistant ceramics

Key process of the manufacturing of ceramic dewatering element felt suction box

Product introduction

What is felt suction box

The felt suction box, sometimes referred to as the Uhle box, is a ceramic dewatering component that is positioned in the pressing area of a papermaking machine. Provide energy savings at the mill in the right amount. After removing the proper amount of water from it, the felt will be brought to the dryer. It is feasible to design the corrosion-resistant steel box in a vacuum-type manner. The ceramic coatings or blades used for dewatering have a significant impact on drainage efficiency. Ceramics with higher wear resistance and smoothness can provide better dewatering effects and last longer.

Main Function

The primary function of the ceramic dewatering felt suction box is to extract the right amount of water from the felt before it proceeds to the drying section in order to save a substantial amount of energy. In the shaping and pressing stages, steaming typically consumes a lot more energy than dewatering.
Furthermore, the felt's flat surface can guarantee its long-lasting performance.

How it works

Using RFP T-bars, the ceramic dewatering blades or coverings are fastened to the felt suction box.
The air pressure will assist in forcing the water to drain through the opening and into the suction box as the paper-filled felt passes past the ceramic blade or cover surface.
In order to maintain a relative tension and keep the felt from slipping, the felt suction box might provide additional support.

Insights of the design

The corrosion-resistant steel cylinder-shaped felt suction box is usually made to be as space-efficient as possible.
Inside the box, a vacuum chamber might be created for water drainage.
Ceramic dewatering blades or covers are attached to the T-bars. They are easy to replace and install.

Materials

Material for the ceramic dewatering blades or covers can be Alumina, SiC and SiN

The T base for ceramic blocks is FRP (Fiberglass Reinforced Polymer)

Cylinder steel box is in corrosion resistant steel.

Details regarding sale

Regarding felt suction box sales and delivery. A wooden cage can be used to service the full cover.
We can offer basic planning, material inspection and selection, and on-site measuring prior to a purchase. For the worn-out or damaged covers and strips, we offer regrinding, replacement, and repair services.

Technical parameters of ceramic dewatering element felt suction box

Performance	Unit	Alumina	SiC	SiN
Density	Kg/m³	3920	3210	3250
Mean flexual strength	Mpa	300	550	635
Edge toughness	N/nm	666	650	872
Weibull modulus		16	16	11
E Young's modulus	Gpa	324	429	314
Vickers hardness	Mpa	16.8	25	15
Fracture toughness	Mpa m 1/2	3.8	4.12	6.25
Thermal shock resistance	K	120	250	600
Thermal shock parameter	K	89	242	591
Surface finish	μm	0.35	0.25	0.25
Thermal conductivity	W/Mk	30	100	35
Mean grain size	μm	2--5	1	1--20

Why Choose Us

**Optimum solution for wide range product application

We offer a wide range of ceramic dewatering parts for papermaking machines that handle tissue, board, and paper. Forming boards, flat suction boxes, hydrofoils, wet suction boxes, vacuum suction boxes, and felt suction boxes are all made from superior alumina, SiC, and SiN ceramics. Replaceable components include ceramic coatings, blades, and even the FRP base.

**Strictly-selected raw materials

Beichen uses high-quality raw materials for all of its products, including ceramic dewatering components, SiC and SiN ceramic, and high-purity alumina powder, in order to compete in the paper-making machine market. FRP is extremely durable and has a corrosion-resistant steel basis. They serve as both the foundation and the means of production for the company.

**Know-how technology

Beichen's technological know-how allows it to make high-quality, light-consistency hydrocyclone cleansers with a variety of densities. Beichen produces expert ceramic dewatering elements for a range of applications.
We are aware of the rules, consistency ranges, and installation requirements for various pulp cleaner types. Furthermore, we use cutting-edge technology to produce ceramic cones with remarkable wear.
We are aware of several types of ceramic dewatering components, including felt suction boxes, hydrofoils, flat suction boxes, low vacuum suction boxes, high vacuum suction boxes, and forming boards. Ceramics made of SiC, SiN, and alumina are known to have specific characteristics. Skilled professionals guarantee superior ceramic coatings and blades.

**Skilled and focusing operation

Beichen focuses on all aspects of manufacturing, including ceramic attachment, inspection, cone isostatic pressing, CNC and manual grinding, and CNC guide rail grinding.
By doing this, companies can increase overall production capacity and reduce operational expenses, ensuring that all products last a long time.

**Strict Inspection

Before every product is shipped, it must pass a rigorous inspection.
Each and every ceramic dewatering component, spare part, and pulp cleaner is thoroughly examined to ensure that it satisfies the technical specifications, composition, and dimensions listed in the designs.

**Comprehensive service

We provide service before and after sale, for providing better solutions to clients.

FAQS

Q: Do you work as a manufacturer or a trader?

A: With more than thirty years of expertise, Zibo Beichen Ceramics Apparatus Co., Ltd. was founded in the 1990s and is a top producer of pulp cleaners, spare parts, and ceramic dewatering elements.

Q: How can I receive a sample at no cost?

A: While replacement parts are not readily available, they can be provided for inspection.

Q: Do you accept small orders?

A: Whether you are a builder, a small retailer, or a startup company, we are ready to expand alongside you. And we are excited to collaborate with you in the long run.

Q: What is the minimum quantity that I can order?

A: One piece of each ceramic cone and blade; a single pulp cleaner component.

Q: How much time does it take you to send out a package?

A: In-stock items require five to seven days. It usually takes 20 to 45 days for customized goods.

With two mills and five state-of-the-art production lines, we provide a 100% on-time delivery promise.

Q: How do you confirm that all conditions are satisfied?

A: product must pass a battery of tests, including those related to raw material selection, manufacturing, quality assurance, packing, and loading, before it is delivered.

Q: Do you have experience dealing with OEMs?

A: We do offer OEM and ODM services, which is correct. We may customize the product packaging with your branding.

Q: What else are you able to offer me?

A: We also offer a range of ceramic dewatering boxes, lids, blades, and high and low consistency options.