High Consistency Pulp Cleaner

Quality Assurance
For guaranteeing product quality and on-time delivery, Beichen built new manufacturing factory in 2016 with floor area 13900㎡ in High-tech Zone. Key parts of the factory are two workshops and one warehouse together with a office building.

Advanced Production Equipment
With advanced production equipment, skilled technicians and scientific management, the overall production capacity realized times increase. For the ceramic cones production line, we own isostatic pressing machine, CNC grinders, electric kiln and gas kiln and skilled grinding technology. We realize the full process production all by own both for ceramic cones and stainless steel cones ceramic lining and grinding.

Strict Inspection
Before being shipped, each product must go through a comprehensive inspection. Every pulp cleaner, spare part, and ceramic dewatering component is rigorously evaluated to ensure that it meets the size, composition, and technical specifications outlined in the drawings.

Comprehensive Service
The services team form Beichen cover pre-planning, selling, technique assistance, package and deliver. We can help to provide better product solution and maintain for longer operation lifecycle of your processes and equipment. Further benefits can be provided by our service in energy saving, enhanced production efficiency.

Pulp quality is the backbone of paper production, influencing the final product’s texture, strength, and printability. High consistency pulp cleaner machinery plays a pivotal role in elevating overall quality by efficiently removing impurities, ensuring a smoother papermaking journey.

Pulp quality enhancement is very crucial not only to improve the paper quality but eventually to help the life of other machinery in the production line as well. Since the impurities and heavy material in the pulp can damage the machineries like, screening baskets, refining plates, and other machineries resulting in reducing their lives, Pulp Quality Enhancement is important.

In the realm of paper production, the quality of pulp utilized is paramount for the production of superior-grade papers. A multitude of processes, including pulping, refining, de-flaking, deinking, cleaning, and more, are integral to ensuring the quality of the final paper product.

Whether engaged in recycled or virgin paper production, both necessitate the pulping process, utilizing raw materials such as wood, used papers, cardboard, and other recycled paper products. All these raw materials may contain some impurities which can damage the paper mill machineries and the quality of the paper.

The high consistency pulp cleaner removes contaminants from the pulp, preventing defects in the final paper product. Cleaner pulp leads to enhanced paper strength, smoothness, and printability, ultimately improving paper quality. The precision of high consistency pulp cleaner guarantees consistent quality standards, eliminating variations and ensuring uniformity in each batch of pulp.

High-consistency pulp cleaner is a motorized used for the efficient removal of contaminants, pollutants, and impurities like sand, glass, chips, pins, wax, etc. from the pulp stock. High consistency pulp cleaners are designed to handle pulp with a higher solid content, typically around 3-5%. A visual inspection of the vortex is done through an illuminated sight glass. The installation of the high consistency pulp cleaner is simple and easy. High consistency pulp cleaner also protects further screening and refining equipment from wear and abrasion. The impurities having greater intensity than pulp, like stones, metal particles, nails, etc. are removed from the mixture and passed to the reject chamber.

In contrast, low consistency pulp cleaner is suitable for purifying all kinds of fiber suspension (density 0.4~1.2%). It can not only effectively remove impurities, hot melt materials, pulp residues, etc. from the paper pulp, but also clean foamed plastic, dust cork, ink particle and air off the pulp. Low consistency pulp cleaners are typically used after high consistency cleaning or in processes where high levels of cleanliness are required. They consume less energy compared to high consistency pulp cleaners and are optimized for continuous operation, ensuring that smaller contaminants do not impact the papermaking machinery or the finished product.

Conduct frequent inspections of the cleaner to identify any signs of clogging, wear, or damage. Clean internal components to remove accumulated debris, which can affect separation efficiency and flow rates. Ensure that any buildup of contaminants is thoroughly removed to maintain consistent performance.

High consistency pulp cleaners often have components subject to wear, such as cones and nozzles. Regularly check these parts for signs of erosion or damage. Replace worn components as needed to prevent process inefficiencies and maintain separation quality.

Ensure all seals and connections in the cleaner are tight and secure. Loose seals can lead to leaks and reduced pressure, affecting the cleaning efficiency. Inspect gaskets and seals regularly and replace them if they show signs of wear or degradation.

If the cleaner includes moving parts, ensure that they are adequately lubricated as specified by the manufacturer. Proper lubrication helps reduce friction, minimizes wear, and extends the lifespan of these components.