Outstanding resistance to wear and abrasion Cones and linings for pulp cleaners made of Alumina ceramic.
High density pulp cleaners using ceramic cones lining a cast iron, stainless steel,...
Stainless Steel Cone
Leading Stainless Steel Cone Manufacturer
Zibo Beichen Ceramics Apparatus Co.,Ltd was founded in 1990s, Shandong Province. We offer high efficient heavy & light consistency hydrocyclone pulp cleaners, spare wear parts, and ceramic dewatering elements. We provide optimum product solution to help our customers reduce costs, save energy and improve production capacity by technical innovation.
Why Choose Us
Quality Assurance
For guaranteeing product quality and on-time delivery, Beichen built new manufacturing factory in 2016 with floor area 13900㎡ in High-tech Zone. Key parts of the factory are two workshops and one warehouse together with a office building.
Advanced Production Equipment
With advanced production equipment, skilled technicians and scientific management, the overall production capacity realized times increase. For the production line, we own isostatic pressing machine, CNC grinders, electric kiln and gas kiln and skilled grinding technology.
Production Capacity
We realize the full process production all by own both for ceramic cones and stainless steel cones ceramic lining and grinding. The comprehensive annual output of ceramic cones reaches 100,000 pieces.
Strict Inspection
Before being shipped, each product must go through a comprehensive inspection. Every pulp cleaner, spare part, and ceramic dewatering component is rigorously evaluated to ensure that it meets the size, composition, and technical specifications outlined in the drawings.
Specification
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Product Name |
Wear resistance pulp cleaner Alumina ceramic cones |
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Mill Code |
HD High consistency stainless steel cone |
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Category |
Spare parts, wear parts of pulp cleaner |
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Principle |
Smooth and high abrasion surface |
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Consistency ranges |
0.1%~5% of the pulp slurry |
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Material |
High purity Alumina ceramic |
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Sizes and specification |
OEM according to customer drawings |
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Debris can be removed |
Sand, grit, glass, staples, metal, and other heavy density materials |
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Features |
High wear and abrasion resistance |
Materials of Stainless Steel Cone
304 Stainless Steel: This is a general-purpose stainless steel that contains 18% chromium and 8% nickel. It offers good corrosion resistance in most environments, including mild acids and alkalis.
316 Stainless Steel: This grade of stainless steel contains 16% chromium, 10% nickel, and 2% molybdenum. The addition of molybdenum enhances its corrosion resistance, especially in chloride-rich environments, such as seawater or chemical processing plants.
Benefits of Stainless Steel Cone
01/
Ruggedness and strength: Stainless steel ensures unparalleled resistance to impact, scratches, wear, corrosion and high temperatures, making the cones suitable for heavy-duty use in any environment.
02/
Corrosion Resistance: Stainless steel is highly resistant to corrosion. Therefore, stainless steel cones can be used to remove small particles, ink particles and sticky substances from the pulp.
03/
Ease of cleaning and maintenance: Smooth surfaces and the absence of stagnation make it easy to clean and sanitize stainless steel cones, ensuring a high standard of hygiene.
04/
Safety and reliability: Built to the highest safety standards, the cones are equipped with operator protection systems and high-quality components for reliable operation over time.
Application of Stainless Steel Cone
Paper Mill
The stainless steel cone is a key component in the pulp screening equipment of paper mills. It can separate impurities such as sand, debris, and plastic from the pulp.
Spinning Mill
In spinning mills, the stainless steel cones can be used as bobbins or yarn guides. The smooth surface of the cone allows the yarn to unwind easily without getting tangled.
Food and Beverage Industry
The stainless steel cones in the food and beverage industry are mainly used in the design of filtration systems. This staple allows for the maintenance of product quality and the adherence to health standards.
Chemical Processing
Chemical processing brings large scale applications of 316 type stainless steel cone since it has very high resistance to chemicals and corrosion.
Product Parameters
|
Material |
Bulk Density |
Bending Strength |
Fracture Toughness |
Vickers Hardness (Kg/mm²) |
Coefficient of Thermal Expansion (10-C/ºC) |
Thermal Conductivity |
|
1. Ceramic |
3.81-3.84 |
360-400 |
4.0-5.0 |
1350-1450 |
7.0-8.0 |
18-20 |
Surface Treatment
Passivation
Passivation can significantly enhance the corrosion resistance of stainless steel, especially in mild to moderate corrosive environments.
Electropolishing
Electropolishing not only improves the appearance of the stainless steel but also enhances its corrosion resistance by removing surface defects and reducing the surface area available for corrosion.
Coating
Applying a protective coating to the surface of the Stainless Steel Cone can provide an additional layer of protection against corrosion.
Manufacturing Process
Material Selection
The first step in the fabrication process involves choosing the suitable stainless steel sheet. Factors like tensile strength, corrosion resistance, and weight are critical in this selection.
01
Cutting and Shaping
Modern machinery, aided by laser or plasma cutting techniques, ensures precision in cutting the stainless steel sheets into requisite sizes and shapes.
02
Forming the Cone
Rolling machines gently curve the cut steel sheet into a conical form. The cone can be a right-angle, oblique, or truncated cone, depending on the specifications.
03
Welding
Once the desired shape is achieved, the edges are seamlessly welded using advanced welding techniques to ensure structural integrity.
04
Finishing Touches
To boost the longevity and appearance of the fabricated stainless steel cone, finishing processes such as sandblasting, painting, or coating are implemented.
05
Customize Process
Consultation: Consult our professionals through email or phone to customize the process. Email Address: beichenceramics@163.com, beichen_sales@163.com. Phone: +86-533-5180978, +8613626445996.
Scheme Design: Customized products according to your needs.
Production Confirmation: Once approved by you, we will send you a quote so you can place your order and we will begin working on your custom order.
Quality Control: Our technicians will control the quality during the production process.
Shipment: According to the delivery time, we will arrange shipment after receiving the remaining payment.
Packaging and Delivery
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Package |
Import and export glued wood boxes |
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Payment Method |
T/T, Trade Assurance, Paypal, Western Union, Credit Card, L/C etc. |
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Delivery Time |
Products with stock: 5~10 days. Customized products: 20-45 days. 100% on-time delivery. |
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Shipping |
Sea |
As one of the leading stainless steel cone manufacturers and suppliers in China, we warmly welcome you to buy stainless steel cone made in China here from our factory. All customized products are with high quality and competitive price.
HD High Consistency Stainless Steel Cone, stainless steel cone