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Dewatering System

Leading Dewatering System Manufacturer

 

Zibo Beichen Ceramics Apparatus Co.,Ltd was founded in 1990s, Shandong Province. We offer high efficient heavy & light consistency hydrocyclone pulp cleaners, spare wear parts, and ceramic dewatering elements. We provide optimum product solution to help our customers reduce costs, save energy and improve production capacity by technical innovation.

 
 
Why Choose Us

Quality Assurance

For guaranteeing product quality and on-time delivery, Beichen built new manufacturing factory in 2016 with floor area 13900㎡ in High-tech Zone. Key parts of the factory are two workshops and one warehouse together with a office building.

 

Advanced Production Equipment

With advanced production equipment, skilled technicians and scientific management, the overall production capacity realized times increase. For the production line, we own isostatic pressing machine, CNC grinders, electric kiln and gas kiln and skilled grinding technology.

Production Capacity

We realize the full process production all by own both for ceramic cones and stainless steel cones ceramic lining and grinding. The comprehensive annual output of ceramic cones reaches 100,000 pieces.

 

Strict Inspection

Before being shipped, each product must go through a comprehensive inspection. Every pulp cleaner, spare part, and ceramic dewatering component is rigorously evaluated to ensure that it meets the size, composition, and technical specifications outlined in the drawings.

 

Ceramic Dewatering Element Low Vacuum Suction Box

 

Types of Dewatering System

Ceramic Dewatering Element Bi-chamber High Vacuum Box
The ceramic dewatering element bi-chamber high vacuum suction box ensures the most effective dewatering performance. In order to lower overall energy usage, the main goal is to appropriately drain the initial wet web of water.

 

Paper Mill Ceramic Dewatering Element Forming Board
The forming board is used for paper making and installed in the forming section next to head box. With high wear resistant Alumina ceramic blades on the corrosion-resistant steel box for long-lasting stable suction performance.

 

Ceramic Dewatering Element High Vacuum Suction Box
Maximum dewatering performance is achieved with the high vacuum suction box of the ceramic dewatering element. The primary purpose is to properly drain the wet web of water in the initial stages in order to reduce energy consumption overall.

 

Paper Mill Ceramic Dewatering Element Hydrofoil
Ceramic dewatering element hydrofoils for paper making, applied to drain water from the wet web. Providing support and protection to the forming fabric and guarantees the uniform level. High wear and abrasion resistant

 

Ceramic Dewatering Element Bi-chamber High Vacuum Box Specification

 

Product Name

Ceramic dewatering elements high vacuum suction box

Mill Code

High vacuum suction box

Category

Ceramic dewatering elements in paper forming section

Paper making machine type

Fourdrinier

Principle

Suction by vacuum in the corrosion resistant steel box

Product machine type

Paper, board, tissue

Material

Corrosion resistant steell, Alumina Ceramic, SiC, SiN

Sizes

OEM according to customer design

Strips

Same width, thickness, amount up to 20 or more

Features

Maximum dewatering performance

Smooth surface, low friction, wear resistant ceramics

 

 
Advantages of Ceramic Dewatering Element High Vacuum Suction Box
 
01/

Superior Dewatering Efficiency
One of the most significant advantages of using a ceramic dewatering element high vacuum suction box is its outstanding dewatering efficiency. The ceramic material has a unique pore structure that allows for rapid water removal.

02/

Exceptional Wear Resistance
Ceramic is a tough material, and that's a huge plus when it comes to suction boxs. In a paper mill environment, these boxs are constantly in contact with abrasive pulp fibers and water.

03/

Chemical Resistance
A ceramic dewatering element high vacuum suction box can withstand exposure to a wide range of chemicals without degrading. However, ceramic is highly resistant to chemical attack.

04/

Consistent Performance
A ceramic dewatering element cover suction box offers just that. The uniform pore structure of the ceramic material ensures a consistent suction force across the entire cover surface.

 

Usage Scenarios of High Vacuum Suction Boxes for Paper Machines
1

Board Production

The high vacuum suction box plays a pivotal role in the production of various types of board papers. It effectively eliminates water from the pulp, thereby enhancing the subsequent drying and papermaking processes.

2

De-watering Processes

Within the papermaking process, the suction boxes are indispensable for de-watering processes. They operate by extracting excess water from the paper pulp, resulting in improved consistency and yield of the paper sheets.

3

Recycling Operations

High vacuum suction boxes can be found in paper mills that engage in recycling operations. They facilitate the extraction of water from recycled pulp, improving the quality of the recycled paper produced.

4

Specialized Paper Production

High vacuum suction boxes tailored for specific requirements are utilized in the production of specialized papers such as fine paper, coating paper, and high-grade paper.

 

 

Ceramic Dewatering Element High Vacuum Suction Box Installation Requirements

Ensure the suction box is installed on a firm, level, and vibration-free foundation to maintain optimal performance and structural integrity.

 

Align the suction box accurately with the paper machine or processing line to guarantee effective vacuum operation and uniform dewatering.

 

All pipe connections and box covers must be sealed tightly to prevent air leakage and maintain high vacuum efficiency.

 

The suction box must be connected to a vacuum line with the correct pressure capacity and pipe diameter as specified by the equipment manufacturer.

 

After installation, conduct a thorough vacuum test and calibration to verify suction performance and adjust settings as necessary for optimal operation.

Ceramic Dewatering Element High Vacuum Suction Box

 

Paper Mill Ceramic Dewatering Element Hydrofoil Specification

 

Product Name

Paper mill ceramic dewatering element hydrofoils

Mill Code

Hydrofoils

Category

Water drainage elements for paper making

Paper making machine type

Fourdrinier, Top former, Gap Former

Principle

Suction by gravity and air pressure

Product machine type

Paper, board, tissue,

Material

Corrosion-resistant steel, Alumina Ceramics

Sizes

OEM according to customer design

Strips

3 strips, 5 strips, 7 strips

Features

Smooth surface, low friction, wear resistant ceramics

 

Advantages of Paper Mill Ceramic Dewatering Element Hydrofoil

 

Wear Resistance

These hydrofoils resist abrasion, which makes them durable and effective over long periods.

01

Thermal Shock Resistance

Hydrofoils withstand significant temperature changes, ensuring stability and reducing the risk of cracking.

02

Corrosion Resistance

Ceramic materials resist chemical corrosion, enabling them to endure harsh conditions without degradation.

03

Surface Smoothness

The smooth surface of hydrofoils minimizes friction and allows effortless water slipping, which promotes efficient dewatering.

04

 

Scenarios of Paper Mill Ceramic Dewatering Element Hydrofoil

Paper mill hydrofoils are used in various processes to improve the efficiency and performance of paper production. Here are some usage scenarios

Drying Section Optimization

In the drying section of a paper machine, hydrofoils can be utilized to enhance air circulation and heat transfer within the drying cylinders.

01

Press Section Efficiency

During the pressing process, hydrofoils can be employed to optimize the flow of steam or thermal transfer fluids around the pressing rollers.

02

Wet End Process Improvement

In the wet end of paper production, hydrofoils can be used to improve the chemical additive dispersion and the pulp stock movement.

03

Calendering Process Optimization

Hydrofoils can also be utilized in the calendering process, where the paper is passed through a series of rollers to achieve the desired thickness and smoothness.

04

Wastewater Treatment Enhancement

Beyond the paper-making process, ceramic hydrofoils can play a role in optimizing wastewater treatment processes associated with paper manufacturing.

05

 

Technical Parameters

 

 

Performance

Unit

Alumina

SiC

SiN

Density

Kg/m³

3920

3210

3250

Mean flexual strength

Mpa

300

550

635

Edge toughness

N/nm

666

650

872

Weibull modulus

 

16

16

11

E Young's modulus

Gpa

324

429

314

Vickers hardness

Mpa

16.8

25

15

Fracture toughness

Mpa m 1/2

3.8

4.12

6.25

Thermal shock resistance

K

120

250

600

Thermal shock parameter

K

89

242

591

Surface finish

μm

0.35

0.25

0.25

Thermal conductivity

W/Mk

30

100

35

Mean grain size

μm

2--5

1

1--20

 

Installation Requirements

 

Ensure that the hydrofoil is precisely aligned with the machine direction.

The mounting base must be flat and solid.

Use corrosion-resistant bolts and clamps to securely fix the hydrofoil in place.

Clean all contact surfaces before installation and ensure proper sealing.

Handle ceramic components carefully during transportation and installation.

After installation, conduct a thorough inspection and test.

 

Customize Process

 

 

Consultation: Consult our professionals through email or phone to customize the process. Email Address: beichenceramics@163.com, beichen_sales@163.com. Phone: +86-533-5180978, +8613626445996.

 

Scheme Design: Customized products according to your needs.

 

Production Confirmation: Once approved by you, we will send you a quote so you can place your order and we will begin working on your custom order.

 

Quality Control: Our technicians will control the quality during the production process.

 

Shipment: According to the delivery time, we will arrange shipment after receiving the remaining payment.

 

Process and Technology

 

Powder processing technique

Ultrafine powder and uniform dispersion are the basis of ceramic materials. We have a number of unique technologies and through continuous technological improvement, we ensure our leading position in the field of powder processing technology.

01

Forming technology

The green body balance pressing technology, Cold isostatic pressing technology, semi dry pressing technology, four axis machining technology, drilling and milling technology, ensure the implementation of the various parts and components, and the constant pursuit of shrinkage and blank size accuracy.

02

Firing technology

Quasi-constant firing rate and kiln pressure control technology are used to prevent densification residual stress to the maximum extent and ensure the consistency of sintering degree.

03

Mechanical processing technology

Special welding technology,bonding technology,thermal interference low stress assemble technology can realize the reliable connection of ceramics and other materials.

04

 

 

Packaging and Delivery

 

 

Package

Import and export glued wood boxes

Payment Method

T/T, Trade Assurance, Paypal, Western Union, Credit Card, L/C etc.

Delivery Time

Products with stock: 5~10 days. Customized products: 20-45 days. 100% on-time delivery.

Shipping

Sea

 

FAQ

Q: Are you a manufacturer or a trading company?

A: Established in 1990s, Zibo Beichen Ceramics Apparatus Co.,Ltd is a leading manufacture of pulp cleaners, spare parts and ceramic dewatering elements for nearly 30 years.

Q: Can I get a free sample?

A: Not available, but spare parts can be supplied for quality testing.

Q: Do you accept small orders?

A: Yes, If you are a builder or small retailer or starting up a business, we are definitely willing to grow up with you. And we are looking forward to co-work with you for a long-term relationship.

Q: What's your MOQ?

A: 1 Piece for ceramic cones, 1 piece for whole pulp cleaner, 1 piece for ceramic blades, and 1 set for ceramic dewatering cover

Q: How do you guarantee the quality?

A: Each product has strict testing procedures (from raw material selection, manufacturing, quality checking, packing, and loading,etc.), and must be 100% quality checked before delivery.

Q: Can you do OEM?

A: Yes, we not only do OEM but also do ODM. We can customize your logo onto the product package.

Q: What else can you provide?

A: We can also provide other types of pulp cleaner, varied spare parts of high and low consistency pulp cleaners, ceramic dewatering boxes, covers and blades.

As one of the leading dewatering system manufacturers and suppliers in China, we warmly welcome you to buy dewatering system made in China here from our factory. All customized products are with high quality and competitive price.

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