Name: China Ceramic Dewatering Element Low Vacuum Suction Box Manufacturers Suppliers Factory
Brand: Beichen
SKU: 250258988

Beichen Code: Low Vacuum Suction Box

Features

Superior water dehydration capabilities with cutting-edge low vacuum architecture

Long lasting corrosion resistant steel box for easy maintenance and low replacement

High resistance to abrasion and wear Alumina, SiC, and SiN ceramics covers

OEM manufacture in accordance with client specifications regarding blade counts and sizes

Incredibly smooth surface for superior paper quality and minimal flaws

Reduced friction to reduce fiber loss. minimal energy usage

Services for grinding and mending offered

Why Beichen low vacuum suction box

The dewatering process in the shaping portion utilizes a lot less energy than steam drying. In order to drain water from the forming fabric and provide support with relative tension, a low vacuum suction box with a ceramic dewatering element is put in the forming section. The surface will become uneven after a prolonged period of continuous operation due to the cover drooping cracking, or deteriorating when harsh chemicals, abrasives, or debris assault it. Paper flaws and felt damage will result from the ceramic surface's unevenness and broken trimmings. A number of issues, such as felt replacement, machine stops and maintenance, will result in higher operating costs. Beichen provides low vacuum suction boxes that have smoother surfaces and better resistance to wear and abrasion. This can ensure that the machine that generates paper runs constantly.

Product specification

Product Name	Ceramic dewatering elements low vacuum suction box
Mill Code	Low vacuum suction box
Category	Water dehydration elements for paper forming
Paper making machine type	Fourdrinier
Principle	Suction by low vacuum in the corrosion resistant steel box
Product machine type	Paper, board, tissue
Application	Paper forming, paper making, water drainage
Package	Wood box
Material	Corrosion resistant steel, Alumina Ceramic, SiC, SiN
Sizes	OEM according to customer design
Strips	Same width, thickness, amount up to 20 or more
Features	Smooth surface, low friction, wear resistant ceramics

Contact salesman and technician for technical assistance

Key process of the manufacturing of ceramic dewatering low vacuum suction box

Product introduction

What is low vacuum suction box

A low vacuum suction box with a covered ceramic dewatering chamber is a piece of equipment situated in the paper machine's forming section. The low vacuum suction box is situated between the high vacuum and moist suction boxes. It is constructed with a tube connected to vacuum pump for severe dewatering performance of the premade paper in different sorts. The primary components are ceramic dewatering covers and a steel box that resists corrosion. The low vacuum suction box will be used to remove water from the created paper on the wire fabric.
Can be used with paper machines that have a broad speed range.

Why installing low vacuum suction box

The premade paper's moisture content determines how the pressing section of the paper-making process works. It may have an impact on the overall paybacks of investments, machine speed, paper quality, and product capability. Heavy paper flaws and potential destruction in the press section can result from prefabricated paper containing more moisture than the specified threshold. In order to ensure that the preformed paper has the proper moisture content, a ceramic dewatering covered low vacuum suction box needs to be fitted in the fourdrinier.

Main Function

The main functions of the ceramic dewatering covered low vacuum suction box are to ensure the quality of the paper in terms of flatness, weight, density, and hand feel, and to drain any excess water from the preformed paper on the wire fabric before it enters the pressing area. Various kinds of ceramic dewatering covers can be used on the low vacuum suction box to accommodate various kinds of paper. It is installable on papermaking machines with broad speed ranges.

How it works

A vacuum region is created in the enclosed, corrosion-resistant steel box by a vacuum pump that is connected to the exterior tube. The atmosphere and gravity pressure will cause the water to drain as soon as the prepared paper on the wire fabric enters this area. This area will see a significant depletion of moisture.

Insights of the design

One corrosion-resistant steel box and high wear-resistant ceramic covers with smooth surfaces made of alumina, SiC, and SiN make up the ceramic dewatering coated low vacuum suction box.
Shape, length and height of the corrosion resistant steel box can be built according to customer designs and drawings. The number of the ceramic blades on the dewatering covers can be decided by the requirements of the paper manufacturing machine. The weight and kind of paper determine the ceramics' breadth and thickness.

Materials

Material for the box is corrosion resistant steel.

Hard strength FRP as the base for ceramic stitching.

High wear resistant Alumina, SiC and SiN ceramic dewatering covers and blade strips.

Details regarding sale

About the ceramic dewatering covered low vacuum suction box sales and shipping. We are able to provide the entire set of assembled parts for the paper manufacturing machine, making installation and replacement simple. Additionally, we can provide ceramic dewatering covers in Alumina, SiC, and SIN, as well as corrosion-resistant boxes. For shipment by ship and road, the equipment is packed in wooden boxes.

Related Service

We can offer on sight measurement, material checking and selecting, and overall planning before purchase.

For the worn or damaged covers and strips, we offer repair, replacement and regrinding.

Technical Parameters

Performance	Unit	Alumina	SiC	SiN
Density	Kg/m³	3920	3210	3250
Mean flexual strength	Mpa	300	550	635
Edge toughness	N/nm	666	650	872
Weibull modulus		16	16	11
E Young's modulus	Gpa	324	429	314
Vickers hardness	Mpa	16.8	25	15
Fracture toughness	Mpa m 1/2	3.8	4.12	6.25
Thermal shock resistance	K	120	250	600
Thermal shock parameter	K	89	242	591
Surface finish	μm	0.35	0.25	0.25
Thermal conductivity	W/Mk	30	100	35
Mean grain size	μm	2--5	1	1--20

Why Choose Us

**Optimum solution for wide range product application

We provide a comprehensive range of ceramic dewatering parts for paper making machines that handle tissue, board, and paper. We supply forming boards, flat suction boxes, hydrofoils, wet suction boxes, vacuum suction boxes, and felt suction boxes with premium Alumina, SiC, and SiN ceramics. Ceramic coverings, blades, and even the FRP base are examples of replacement parts that are available.

**Strictly-selected raw materials

To be competitive in the paper-making machine market, Beichen chooses premium raw materials for all of its products, including high-purity Alumina powder, SiC and SiN ceramic, and ceramic dewatering elements. FRP is very strong and has a corrosion-resistant steel foundation. They serve as both the company's cornerstone and the method of production.

**Know-how technology

Beichen possesses the technological know-how to produce high-quality, light-consistency hydrocyclone cleaners with a range of densities. Professional production of ceramic dewatering elements for a range of applications is carried out in Beichen.
We are aware of the guidelines, consistency ranges, and installation requirements for various pulp cleaner kinds. In addition, we use state-of-the-art technology to create ceramic cones with superior wear.
We are aware of the many forms of forming boards, Hydrofoils, flat suction boxes, low vacuum suction boxes, high vacuum suction boxes, and felt suction boxes for the ceramic dewatering components. The properties of SiC, SiN, and alumina ceramics are well understood. Outstanding ceramic coverings and blades are guaranteed by skilled professionals.

**Skilled and focusing operation

All manufacturing processes, including ceramic attachment, inspection, cone isostatic pressing, CNC and hand grinding, and CNC grinding of guide rails, are the emphasis of Beichen.
This can help companies boost their overall production capacity, ensure that all products survive a long time, and save operating costs.

**Strict Inspection

Every product must pass a thorough check before being sent.
Every pulp cleaner, spare part, and ceramic dewatering component is thoroughly examined to make sure it satisfies the size, composition, and technical requirements specified in the drawings.

**Comprehensive service

We provide service before and after sale, for providing better solutions to clients.

FAQS

Q: Is your business a trader or a manufacturer?

A: With over thirty years of expertise, Zibo Beichen Ceramics Apparatus Co.,Ltd was founded in the 1990s and is a top producer of pulp cleaners, replacement parts, and ceramic dewatering elements.

Q: Can I acquire a sample for free?

A: Not readily available but replacement components can be sent for review

Q: Do you take small orders?

A: We are eager to expand alongside you, whether you are a builder, small retailer, or newly established business. And we are eager to collaborate with you on a long-term basis.

Q: What is the minimum amount that has to be ordered?

A: A single pulp cleaner component, a single piece of each ceramic cone, blade.

Q: How long does it take you to deliver an item?

A: For in-stock products, 5-7 days. Products customized: 20 to 45 days.
With our five cutting-edge production lines and two manufacturing mills, we provide a 100% on-time delivery promise.

Q: How do you ensure that the requirements are met?

A: Battery of tests, starting with raw material selection and continuing through manufacture, quality control, packing, and loading, must be performed on every product before it is delivered.

Q: Are you able to deal with OEMs?

A: We do offer OEM and ODM services, it is true. We are able to brand the product box with your logo.

Q: What else are you able to give me?

A: A variety of ceramic dewatering boxes, lids, blades, and high and low consistency are also available from us.