Paper Mill Ceramic Dewatering Element Wet Suction Box
Paper Mill Ceramic Dewatering Element Wet Suction Box

Paper Mill Ceramic Dewatering Element Wet Suction Box

The wet suction box with ceramic dewatering element for papermaking. The primary purpose is to remove the appropriate amount of water from the wet web to save energy consumption.
A corrosion resistant steel box has a bottom tube can offer an extended period of time.
Smooth-surfaced, wear-resistant Alumina ceramic covers ensure reliable operation of the entire paper-making machine while causing the least amount of harm to the forming fabric.
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Beichen Code: Wet Suction Box

 

Features

 

1

Excellent drainage performance

2

High wear resistance ceramic covers made of alumina with a smooth surface

3

The box body is made of corrosion-resistant steel for long-lasting performance and minimal maintenance

4

Superior paper quality with minimal energy usage

5

Friction is decreased to reduce fiber loss

6

OEM manufacturing in compliance with customer specifications and drawings

7

Offering grinding and repairing services

 

Why Beichen wet suction box

 

Compared to steam drying, the forming section's dewatering uses a lot less energy. Installed in the forming section, the ceramic dewatering element wet suction box provides support with relative tension and drains water from the forming fabric. After operating continuously for a long time, the cover will droop, crack, or break when debris, abrasives, or harsh chemicals damage it. This will cause the surface to become uneven. The uneven ceramic surface and broken trimmings will lead to felt deterioration and paper defects. Operating costs will increase due to many factors such felt replacement, machine stops, and maintenance. Beichen is a supplier of wet suction boxes with smoother surfaces and increased durability against wear and abrasion. By doing this, the paper machine's continued operation may be guaranteed.

 

Product specification

 

Product Name

Paper mill ceramic dewatering element wet suction box

Mill Code

Wet suction box

Category

Ceramic dewatering elements for paper forming

Paper making machine type

Fourdrinier

Principle

Suction by gravity and collect via tube

Product machine type

Paper, board, tissue

Application

Paper forming, paper making, water drainage

Package

Wood box

Material

corrosion-resistant steel, Alumina Ceramics

Sizes

OEM according to customer design

Covers

Alumina ceramic covers with FRP T-base

Features

Smooth surface, low friction, wear resistant ceramics

 

Divided design

 

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FRP bars, ceramic dewatering covers, and a single corrosion-resistant steel box make up the wet suction box housing the ceramic dewatering element in the paper forming section.
Water that is drained from the wet web can be collected in the bottom tube of the corrosion-resistant steel box.
It is possible to reground and replace the ceramic dewatering covers.
FRP bars have a strong construction that allows for prolonged use.

 

Product introduction

 

What is wet suction box

The ceramic dewatering element wet suction box is installed in the forming section of the paper making machines. To ensure paper quality, the wet suction box hydrofoils are with a flat surface and a small space between the strips. The purpose of the wet suction box is to remove further water from the wet web and collect it using the tubing underneath the box so that it can be recycled.

Why wet suction box

After the hydrofoils, the preformed paper's moisture content is still very high, making it unsuitable for use in the pressing step. The energy consumption will be quite high if the prepared paper is directly moved to the vacuum area after hydrofoils. For the purpose of collecting and draining large amounts of water for recycling, a wet suction box must be placed before the vacuum region.
The suction box's smooth surface might aid in enhancing the paper's evenness for a higher caliber.

Main Function

Removing a lot of water from a wet web during the initial stages of dewatering is the primary purpose of a wet suction box with a ceramic dewatering element. Additionally, it might aid in making the paper more even for better quality.
With the wet suction box, less energy will be consumed overall.
Water can be collected via the tube underneath the box and recycled.

How it works

Gravity and air pressure inside the box will aid in the preformed fabric's water-draining process as soon as the wet web conveyed by the forming fabric enters the wet suction box area.
The steel box made of corrosion-resistant material will hold the drained water before being transferred to the tube.
The ceramic dewatering cover's flat, smooth surface ensures that the machine will run.

Materials

The water drainage box body is made of corrosion resistant steel.
Alumina, SiC, and SiN ceramics can be used as dewatering covers.
Ceramic stitching is based on fiberglass reinforced polymer (FRP) with a hard strength.

Details regarding sale

We can provide the whole set of equipment that has already been assembled when it comes to sales and delivery of the ceramic dewatering element wet suction box. Alumina ceramic coverings and a steel box resistant to corrosion are also available. For shipment by ship and road, the equipment and spare components are packaged in wooden boxes.

Related Service

Before making a purchase, we can provide material inspection, on-site measuring, and general planning.
We provide regrinding, replacement, and repair services for the worn-out or broken covers and strips.

 

Key process of the manufacturing of ceramic dewatering suction box

 

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Technical parameters of Beichen ceramic in the dewatering element

 

Performance

Unit

Alumina

SiC

SiN

Density

Kg/m³

3920

3210

3250

Mean flexual strength

Mpa

300

550

635

Edge toughness

N/nm

666

650

872

Weibull modulus

 

16

16

11

E Young's modulus

Gpa

324

429

314

Vickers hardness

Mpa

16.8

25

15

Fracture toughness

Mpa m 1/2

3.8

4.12

6.25

Thermal shock resistance

K

120

250

600

Thermal shock parameter

K

89

242

591

Surface finish

μm

0.35

0.25

0.25

Thermal conductivity

W/Mk

30

100

35

Mean grain size

μm

2--5

1

1--20

 

Why Choose Us

 

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**Optimum solution for wide range product application

 

 

We provide a wide range of ceramic dewatering parts for paper producing machines that handle tissue, board, and paper. With superior Alumina, SiC, and SiN ceramics, we offer forming boards, flat suction boxes, hydrofoils, wet suction boxes, vacuum suction boxes, and felt suction boxes. Among the replacement parts that can be supplied are ceramic covers, blades, and even the FRP base.

2

**Strictly-selected raw materials

Beichen selects premium raw materials, such as high-purity Alumina powder, SiC and SiN ceramic, and ceramic dewatering elements, for all of its products in order to remain competitive in the market for paper-making machines. FRP has a high strength and a steel basis that resists corrosion.
They are the foundation of Beichen Company and the means by which items are produced.

3

**Know-how technology

Beichen has the technological know-how to create excellent hydrocyclone cleaners that are light in consistency and have both high and low densities. Professional production of ceramic dewatering elements for a range of applications is carried out in Beichen.
We are aware of the installation requirements, consistency ranges, and guiding principles for different types of pulp cleaners. Furthermore, we employ cutting-edge technology to produce ceramic cones with excellent wear.
For the ceramic dewatering elements, we are aware of the several types of forming boards, Hydrofoils, flat suction boxes, low vacuum suction boxes, high vacuum suction boxes, and felt suction boxes. We know a great deal about the characteristics of SiC, SiN, and alumina ceramics. The guarantee of outstanding ceramic covers and blades comes from knowledgeable experts who specialize in attaching and grinding.

4

**Skilled and focusing operation

Beichen focuses on all manufacturing processes, such as ceramic attachment, CNC grinding of guide rails, inspection, cone isostatic pressing, and CNC and hand grinding.
This can guarantee that all products last a long time, help customers increase their total production capacity, and save operational expenses.

5

**Strict Inspection

Before shipping, each product must undergo a comprehensive inspection.
We carefully review all pulp cleaners, spare parts, and ceramic dewatering components to ensure they meet the drawings' specifications for size, composition, and technical requirements.

6

**Comprehensive service

We provide service before and after sale, for providing better solutions to clients.

 

FAQS

 

Q: Is your company a manufacturing or a trader?

A: Zibo Beichen Ceramics Apparatus Co.,Ltd was established in the 1990s and has about thirty years of experience as a leading manufacturer of ceramic dewatering elements, replacement parts, and pulp cleaners.

Q: Can I get a sample at no cost?

A: Not readily available, but substitute parts can be sent for examination

Q: Do you accept modest orders?

A: Whether you are a builder, small retailer, or a startup enterprise, we are excited to grow with you. And we can't wait to work with you in a long-term capacity.

Q: How much of an order do you need to place?

A: One piece of the pulp cleaner, one piece of each of the ceramic cones, blades, and two dewatering covers.

Q: What's the duration of your delivery time?

A: 5-7 days for items in stock. Customized products: 20 to 45 days.
From our two manufacturing mills and five advanced production lines, we guarantee 100% on-time delivery.

Q: How do you make sure that the standards are fulfilled?

A: Before being delivered, every product must undergo a battery of tests, beginning with the raw material selection and continuing through manufacturing, quality control, packing, and loading.

Q: Can you handle work for OEMs?

A: It is true that we provide OEM and ODM services. We can include your branding in the product box.

Q: What more can you provide me with?

A: We also provide a range of ceramic dewatering boxes, lids, blades, and high and low consistency pulp cleaner spare parts.

 

Find more Beichen Products

Pulp Cleaner

  • High acceptance rates and effective separation
  • High and low densities are also present
  • Reduce the amount of fiber loss
  • Split design for minimal and simple upkeep
  • overall financial savings and longer operational life

Replacement Components

  • Superior quality for a performance assurance
  • Resistance to wear and a longer lifespan
  • Total savings in terms of money and energy

Ceramic Dewatering Elements

  • Improve paper quality
  • Ideal for a broad range of weight and speed
  • Accessible in SiC, SiN, and Alumina; overall cost savings

 

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Classic Products of Beichen Company

 

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Insights of products manufacturing

 

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Corporate Purpose

Capture the opportunity to enjoy Beichen's sincere service

Create one chance for Beichen to exhibit excellent technology

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