Name: China Ceramic Dewatering Element Felt Suction Box Manufacturers Suppliers Factory
Brand: Beichen
SKU: 250262062

Beichen Code: Felt Suction Box

Features

High efficiency drainage performance

Smooth surface with low friction to protect the felt for long lasting performance

Easy installment and low maintenance

Overall cost saving with high wear resistant ceramic blades or covers

Grinding and repairing service available

Why BEICHEN felt suction box

Installed in the pressing area, the ceramic dewatering element felt suction box facilitates water drainage and supports the felt used in paper formation. When harsh chemicals, abrasives, or debris damage the cover over a prolonged period of continuous operation, it will sag, crack, or decay, leaving an uneven surface. The felt will be destroyed and paper flaws will result from the uneven ceramic surface and damaged trims. A number of issues, such as maintenance, machine pauses, and felt replacement, will raise operating costs. To install on the corrosion-resistant steel box, Beichen chooses high-quality Alumina ceramic and strong FRP T-bars. A surface that is extremely smooth for reduced friction can be achieved with Beichen grinding technique.

Ceramics

Even under the most severe processing circumstances, Beichen Ceramics continuously resist damage from abrasives, strong chemicals, and debris that are frequently encountered throughout the paper-making process.

Product specification

Product Name	Ceramic dewatering element felt suction box
Mill Code	Felt suction box
Category	Ceramic dewatering elements
Paper making machine type	Fourdrinier, gap former, top former
Speed	Differs in different type of ceramics
Product machine type	Paper, board, tissue
Application	Paper pressing, paper making, water drainage
Package	Wood box
Material	Alumina Ceramic, FRP base
Sizes	OEM according to customer design
Strips/Covers	Normally two or three ceramic blades, can also be in cover type
Features	Smooth surface, low friction, wear resistant ceramics

Contact salesman and technician for technical assistance

Key process of the manufacturing of ceramic dewatering element felt suction box

Product introduction

What is felt suction box

Felt suction box, also known as Uhle box, is a ceramic dewatering element that is placed in the pressing section of a paper producing machine. At the mill, provide energy savings with the appropriate size. The felt will be taken to the dryer with the appropriate amount of water removed from it first. The vacuum-type design of the corrosion-resistant steel box is possible. The effectiveness of drainage is greatly influenced by the ceramic dewatering blades or coverings. Higher wear resistance and smoothness in ceramics can enhance dewatering effects and prolong perceived life.

Main Function

To save a significant amount of energy, the primary purpose of the ceramic dewatering felt suction box is to remove the appropriate amount of water from the felt before it moves on to the drying section. Generally speaking, steaming uses a lot more energy than dewatering in the shaping and pressing sections.
Furthermore, the felt's long-lasting performance can be ensured by its smooth surface.

How it works

Using RFP T-bars, the ceramic dewatering blades or coverings are fastened to the felt suction box.
The air pressure will assist in forcing the water to drain through the opening and into the suction box as the paper-filled felt passes past the ceramic blade or cover surface.
In order to maintain a relative tension and keep the felt from slipping, the felt suction box might provide additional support.

Insights of the design

Typically, the corrosion-resistant steel cylinder-shaped felt suction box is designed to save space.
For water drainage, a vacuum area might be made inside the box.
The T-bars have ceramic dewatering blades or coverings fastened to them. It is simple to install and replace them.

Materials

Material for the ceramic dewatering blades or covers can be Alumina, SiC and SiN.

The T base for ceramic blocks is FRP (Fiberglass Reinforced Polymer).

Cylinder steel box is in corrosion resistant steel.

Details regarding sale

About the delivery and sales of felt suction boxes. The entire cover can be served in a wooden cage.
Before making a purchase, we can provide on-site measurement, material inspection and selection, and general planning. We provide regrinding, replacement, and repair services for the worn or broken covers and strips.

Technical Parameters

Performance	Unit	Alumina	SiC	SiN
Density	Kg/m³	3920	3210	3250
Mean flexual strength	Mpa	300	550	635
Edge toughness	N/nm	666	650	872
Weibull modulus		16	16	11
E Young's modulus	Gpa	324	429	314
Vickers hardness	Mpa	16.8	25	15
Fracture toughness	Mpa m 1/2	3.8	4.12	6.25
Thermal shock resistance	K	120	250	600
Thermal shock parameter	K	89	242	591
Surface finish	μm	0.35	0.25	0.25
Thermal conductivity	W/Mk	30	100	35
Mean grain size	μm	2--5	1	1--20

Why Choose Us

**Optimum solution for wide range product application

For papermaking machines that process tissue, board, and paper, we provide an extensive selection of ceramic dewatering parts. Superior Alumina, SiC, and SiN ceramics are used in the production of forming boards, flat suction boxes, hydrofoils, wet suction boxes, vacuum suction boxes, and felt suction boxes. Blades, ceramic coatings, and even the FRP base are replaceable elements.

**Strictly-selected raw materials

To compete in the paper-making machine business, Beichen uses premium raw materials for all of its products, such as ceramic dewatering components, SiC and SiN ceramic, and high-purity Alumina powder. With a steel foundation that resists corrosion, FRP is incredibly robust. They function as the basis of the business as well as its mode of production.

**Know-how technology

With a range of densities, Beichen can produce light-consistency, high-quality hydrocyclone cleansers because to its technological know-how. Professional ceramic dewatering elements for a variety of applications are produced at Beichen.
We know the regulations, ranges of consistency, and installation needs for different kinds of pulp cleaners. Furthermore, we create ceramic cones with exceptional wear using state-of-the-art technology.
Forming boards, hydrofoils, flat suction boxes, low vacuum suction boxes, high vacuum suction boxes, and felt suction boxes for ceramic dewatering components are among the varieties that we are aware of. It is common knowledge that SiC, SiN, and alumina ceramics have certain properties. Superior ceramic coatings and blades are ensured by knowledgeable specialists.

**Skilled and focusing operation

All manufacturing procedures, including ceramic attachment, inspection, cone isostatic pressing, CNC and manual grinding, and CNC guide rail grinding, are the emphasis of Beichen.
By doing this, businesses can minimize operating costs and boost overall production capacity, guaranteeing that all products last a long time.

**Strict Inspection

Every product needs to undergo a thorough check before it can be sent.
Each and every pulp cleaner, spare part, and ceramic dewatering component is put through a thorough evaluation process to make sure it fits the dimensions, composition, and technical requirements specified in the drawings.

**Comprehensive service

We provide service before and after sale, for providing better solutions to clients.

FAQS

Q: Do you work as a manufacturer or a trader?

A: With more than thirty years of expertise, Zibo Beichen Ceramics Apparatus Co., Ltd. was founded in the 1990s and is a top producer of pulp cleaners, spare parts, and ceramic dewatering elements.

Q: How can I receive a sample at no cost?

A: While replacement parts are not readily available, they can be provided for inspection.

Q: Do you accept small orders?

A: Whether you are a builder, a small retailer, or a startup company, we are ready to expand alongside you. And we are excited to collaborate with you in the long run.

Q: What is the minimum quantity that I can order?

A: One piece of each ceramic cone and blade; a single pulp cleaner component.

Q: How much time does it take you to send out a package?

A: In-stock items require five to seven days. It usually takes 20 to 45 days for customized goods.
With two mills and five state-of-the-art production lines, we provide a 100% on-time delivery promise.

Q: How do you confirm that all conditions are satisfied?

A: Product must pass a battery of tests, including those related to raw material selection, manufacturing, quality assurance, packing, and loading, before it is delivered.

Q: Do you have experience dealing with OEMs?

A: We do offer OEM and ODM services, which is correct. We may customize the product packaging with your branding.

Q: What else are you able to offer me?

A: We also offer a range of ceramic dewatering boxes, lids, blades, and high and low consistency options.