Ceramic Dewatering Element Curve Suction Box Cover
Ceramic Dewatering Element Curve Suction Box Cover

Ceramic Dewatering Element Curve Suction Box Cover

High efficiency ceramic dewatering element installed in the forming section. Main function is to drain proper amount of water in the early stages from the wet web for overall energy savings.
Arc curved cover for gap former paper making machine.
Long lasting wear resistant ceramics with smooth surface, Alumina ceramic, SiC ceramic, SiN ceramic.
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Beichen Code: Curved Wet Suction Box Cover

 

Features

 

1

Arc of ceramic covers can be made OEM

2

High wear-resistant ceramic for long-lasting lasing performance

3

Smooth surface for fabric protection

4

Excellent drainage performance with quick payback

5

Grinding and repair services are available

 

Why BEICHEN inclined wet suction box cover

 

For gap former paper making machine, the ceramic dewatering elements is between the forming roll and vacuum roll. There is a horizontal distance between the forming roll and vacuum roll, and the forming fabric will be destroyed by the sharp side of the ceramic dewatering blades if vertical installed without arc. For a constant running and smooth going through, the curved ceramic dewatering cover is necessary for the gap former. The arc of the curved ceramic dewatering cover is the key factor for the drainage performance. After long time of constant running, the cover will sag, crack or deteriorate when attacked by the aggressive chemicals, abrasives or debris, the surface will be uneven. The uneven ceramic surface and damaged trims will cause paper defects and destroy the felt. Series of problems will increase the running cost, like felt replacement, machine pause and maintenance. Beichen's skilled technicians can make sure the quality.

 

Product specification

 

Product Name

Ceramic dewatering element curved wet suction box cover

Mill Code

Curved wet suction box cover

Category

Ceramic dewatering elements

Paper making machine type

Gap former

Speed

Differs in different type of ceramics

Product machine type

Paper, board, tissue

Application

Paper forming, paper making, water drainage

Package

Wood box

Material

Alumina Ceramic, SiC ceramic, SiN ceramic. FRP base

Sizes

OEM according to customer design

Strips

Curved with arc according to drawings

Features

Smooth surface, low friction, wear resistant ceramics

 

Contact salesman and technician for technical assistance

 

Key process of the manufacturing of ceramic dewatering curved suction box cover

 

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Products Description

What is curved suction box cover

Gap former papermaking machines require minimal installation space. The forming portion, in particular, requires less space than a fourdrinier paper manufacturing machine. In contrast to the dewatering process of a fourdrinier paper manufacturing machine, the primary drainage sections of the gap former are the forming roll, wet suction box, water blade, vacuum box, vacuum roll, and drainage roll. The curved ceramic dewatering cover is a spare wear component of the wet suction box, with an arc intended to meet the overall demands of the papermaking machine.

Main Function

The primary function of a curved ceramic dewatering cover is to drain water from the wet web, hence aiding in paper formation and quality improvement. The curved ceramic dewatering cover has a smooth surface and a high wear resistance, ensuring the durability of both the forming fabric and the cover.

How it works

When the forming fabric transfers the preformed paper from the bottom forming roll to the vacuum roll in a gap former paper producing machine, gravity can create flaws or paper transformation.
The suction box is inserted between the bottom and vacuum rolls to provide additional support to the forming fabric and improve drainage performance. The arc of the curved covers can help to enhance the paper quality.

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Insights of the design

The curved suction box cover has a smooth arc and is made of high wear-resistant ceramic that is mounted to an RFP T base.
Drawings can be used to manufacture arcs, sizes, blade quantities, and blade widths.

Materials

Material for the curved ceramic dewatering box can be Alumina, SiC and SiN.

The T base for ceramic blocks is FRP (Fiberglass Reinforced Polymer).

Details regarding sale

Regarding the sale and delivery of a curved ceramic dewatering cover. We can serve the full cover in a wooden box.
We may provide on-site measurements, material verification and selection, and overall planning before purchase.
For worn or broken covers and strips, we offer repair, replacement, and regrinding.

Technical Parameters

 

Performance

Unit

Alumina

SiC

SiN

Density

Kg/m³

3920

3210

3250

Mean flexual strength

Mpa

300

550

635

Edge toughness

N/nm

666

650

872

Weibull modulus

 

16

16

11

E Young's modulus

Gpa

324

429

314

Vickers hardness

Mpa

16.8

25

15

Fracture toughness

Mpa m 1/2

3.8

4.12

6.25

Thermal shock resistance

K

120

250

600

Thermal shock parameter

K

89

242

591

Surface finish

μm

0.35

0.25

0.25

Thermal conductivity

W/Mk

30

100

35

Mean grain size

μm

2--5

1

1--20

 

Why Choose Us

 

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**Optimum solution for wide range product application

 

 

We offer a wide range of ceramic dewatering elements for paper, board, and tissue machines. We offer forming boards, flat suction dewatering boxes, hydrofoil suction boxes, vacuum suction boxes, and felt suction boxes made from high-quality Alumina ceramics, SiC ceramics, and SiN ceramics. Spare parts are also available, including ceramic coverings, blades, and even the FRP base.

2

**Strictly-selected raw materials

Beichen chooses premium raw materials for all pulp cleaners and ceramic dewatering elements, as well as spare wear parts, such as high purity Alumina powder, SiC ceramic, and SiN ceramic, to increase its competitiveness in the papermaking machinery sector.
The high-strength FRP base, stainless steel 304/316, and carton steel are all of exceptional quality.
They are the foundations for product manufacture and the base of Beichen Company.

3

**Know-how technology

Beichen has mastered the technology required to produce high-quality hydrocyclone cleansers in high and low density, as well as high and light consistency. Beichen is an expert in making ceramic dewatering elements of all sizes.
We understand the consistency ranges, operating principles, and installation requirements for various types of pulp cleaners. We also have the most advanced technique for creating high-wear ceramic cones.
We know the following types of ceramic dewatering elements: forming board, hydrofoil box, flat suction box, low vacuum suction box, high vacuum suction box, and felt suction box. We are familiar with the properties of Alumina, SiC, and SiN ceramics. The trained attaching and grinding professionals ensure quality ceramic coverings and blades.

4

**Skilled and focusing operation

Beichen concentrates on all stages of production, including raw material selection, cone isostatic pressing, CNC and manual grinding, ceramic attachment, guide rail CNC grinding, and inspection.
This can ensure the long-term performance of all products, assist clients in improving comprehensive production capacity, and lower overall operation costs.

5

**Strict Inspection

Strict examination is required for all products before delivery.
All pulp cleaners, spare parts, and ceramic dewatering elements are thoroughly inspected for size, material, and technological need in accordance with the drawings.

6

**Comprehensive service

We provide service before and after sale, for providing better solutions to clients.

Before Purchase

◎ Help customers find the right product by professional technology and business consultation

◎ Field sketch for accurate size and material application

◎ Customized product plannings according to clients requirement

◎ Online for 24 hours

After Purchase

◎ Fast and safe delivery

◎ Assist our clients to build the equipment

◎ Train the first-line operators on site

◎ Visit clients to solve production problems

 

FAQS

 

Q: Are you a manufacturer or a trading company?

A: Zibo Beichen Ceramics Apparatus Co.,Ltd, founded in the 1990s, has been a major manufacturer of pulp cleaners, spare parts, and ceramic dewatering elements for about 30 years.

Q: Can I obtain a free sample?

A: Not available, although spare components can be supplied for quality control.

Q: Will you accept modest orders?

A: Yes, if you are a builder, small retailer, or starting a business, we are eager to grow with you. And we hope to cooperate with you on a long-term basis.

Q: What is your MOQ?

A: One ceramic cone, one entire pulp cleaner, one ceramic blade, and one ceramic dewatering cover.

Q: What is your delivery time?

A: Products in stock: 5-10 days. Customized goods take 20-45 days.
We have two manufacturing mills and 5 modern production lines, ensuring 100% on-time delivery.

Q: How do you ensure quality?

A: Each product undergoes stringent testing methods (from raw material selection to production, quality control, packing, and loading, among other things), and it must be 100% quality checked before to delivery.

Q: Can you do OEM?

A: Yes, we not only do OEM but also do ODM. We can customize your logo onto the product package.

Q: What else can you provide

A: We can also provide other types of pulp cleaner, varied spare parts of high and low consistency pulp cleaners, ceramic dewatering boxes, covers and blades.

 

Find more Beichen Products

Pulp Cleaners

  • High accept rates with efficient separation
  • Both high density and low density
  • Minimize fiber loss
  • Divided design for low and easy maintenance
  • Overall cost saving with extended operating life

Spare Parts

  • High quality for performance guarantee
  • Wear resistance and extended life-cycle
  • Overall cost and energy saving

Ceramic Dewatering Elements

  • Improve paper quality
  • Suitable for wide weight & speed ranges
  • Available in Alumina, SiC, SiN
  • Overall cost saving

 

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Classic Products of Beichen Company

 

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Insights of products manufacturing

 

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Corporate Purpose

Capture the opportunity to enjoy Beichen's sincere service

Create one chance for Beichen to exhibit excellent technology

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