Name: China Ceramic Dewatering Element Felt Suction Box Cover Manufacturers Suppliers Factory
Brand: Beichen
SKU: 250271860

Beichen Code: Felt Suction Box Cover

Features

Excellent water drainage performance and smooth surface for high paper quality

Premium quality Alumina ceramic blocks with high wear resistance

Hard strength FRP as T base for shape keeping

Energy saving with accurate sizes, specification, and designs

Special designs available upon request

Why BEICHEN inclined felt suction box cover

Installed in the press section, the ceramic dewatering element felt suction box cover serves to both drain water from the felt and provide support with a relative tension. The surface will become uneven after a prolonged period of continuous operation due to the cover sagging, cracking, or deteriorating when harsh chemicals, abrasives, or debris assault it. Paper flaws and felt destruction will result from the ceramic surface's unevenness and broken trimmings. A number of issues, such as felt replacement, machine pauses, and maintenance, will raise operating costs. Beichen supplies felt suction box covers that have a smoother surface and better resistance to wear and abrasion. This can ensure that the machine that makes paper runs continuously.

Product specification

Product Name	Ceramic dewatering element felt suction box cover
Mill Code	Felt suction box cover
Category	Ceramic dewatering elements
Paper making machine type	Fourdrinier, gap former, top former
Speed	Differs in different type of ceramics
Product machine type	Paper, board, tissue
Application	Paper pressing, paper making, water drainage
Package	Wood cage
Material	Alumina Ceramic, SiC ceramic, SiN ceramic. FRP base
Sizes	OEM according to customer design
Strips/covers	Two or three ceramic blades/cover in two or strips
Features	Smooth surface, low friction, wear resistant ceramics

Contact salesman and technician for technical assistance

Key process of the manufacturing of ceramic dewatering felt suction box cover

Product introduction

What is felt suction box cover

Ceramic dewatering elements felt suction box cover is a spare part of the felt vacuum suction system in the pressing section of the paper making machines. The felt suction box cover's primary purpose is to remove water from the felt before it enters the dryer. When compared to steam, this can reduce energy use. The strong wear resistance and smooth surface of alumina ceramics make up the materials of the Beichen feel suction box cover. Applying two or three strips of cover is common.

Main Function

The primary purpose of the ceramic dewatering cover on the felt suction box is to ensure the quality of the paper in terms of flatness, weight, density, and hand feel while providing an exceptional smooth surface and high wear resistance during the draining of excess water from the preformed paper on felt prior to its journey to the dryer.

How it works

The felt is supported by the ceramic covers, which are mounted on the felt vacuum suction box. Felt will pass through the preform paper in the ceramic cover depending on the moisture content.
The design allows for holes between the ceramic stripes, which allow water to escape the felt and reach the vacuum area within the corrosion-resistant steel box.

Insights of the design

The RFP T-base is where the ceramic dewatering blades are fixed in the basic design of the felt suction box cover.
The technical drawings will determine the cover size, number of blades, strip width, and ceramic thickness for each type of paper manufacturing machine.
For long-lasting functioning, high wear ceramic blocks are fastened and secured to the FRP T base.

Materials

Material for the ceramic dewatering blades can be Alumina, SiC and SiN.

The T base for ceramic blocks is FRP (Fiberglass Reinforced Polymer).

Details regarding sale

Regarding the sales and delivery of felt suction box ceramic dewatering cover. We can serve the whole cover in wood cage. We can offer on sight measurement, material checking and selecting, and overall planning before purchase.

For the worn or damaged covers and strips, we offer repair, replacement and regrinding.

Technical Parameters

Performance	Unit	Alumina	SiC	SiN
Density	Kg/m³	3920	3210	3250
Mean flexual strength	Mpa	300	550	635
Edge toughness	N/nm	666	650	872
Weibull modulus		16	16	11
E Young's modulus	Gpa	324	429	314
Vickers hardness	Mpa	16.8	25	15
Fracture toughness	Mpa m 1/2	3.8	4.12	6.25
Thermal shock resistance	K	120	250	600
Thermal shock parameter	K	89	242	591
Surface finish	μm	0.35	0.25	0.25
Thermal conductivity	W/Mk	30	100	35
Mean grain size	μm	2--5	1	1--20

Why Choose Us

**Optimum solution for wide range product application

We offer a large selection of ceramic dewatering components for machines that process paper, board, and tissue. We provide forming boards, flat suction dewatering boxes, hydrofoils, flat suction boxes, vacuum suction boxes, and felt suction boxes with premium Alumina, SiC, and SiN ceramics. Ceramic covers, blades, and even the FRP base are among the spare parts that can be provided.

**Strictly-selected raw materials

In order to maintain a competitive edge in the papermaking machinery market, Beichen sources premium raw materials for all of its pulp cleaner and ceramic dewatering element products, as well as high-quality Alumina powder, SiC ceramic, and SiN ceramic spare parts.
Excellent quality may be found in the high strength FRP foundation, stainless steel 304/316, and carton steel.
They serve as Beichen Company's cornerstone and the basis for the production of goods.

**Know-how technology

High and low density, high and light consistency hydrocyclone cleansers are expertly manufactured in Beichen thanks to its advanced technological know-how. Producing ceramic dewatering elements for all ranges, Beichen is a professional manufacturer.
We know the consistency ranges, basic operating principles, and installation requirements for many types of pulp cleaners. Additionally, we produce ceramic cones with exceptional wear thanks to cutting-edge technology.
There are several varieties of ceramic dewatering elements that we are aware of, including felt suction boxes, low vacuum suction boxes, high vacuum suction boxes, Hydrofoil boxes, and forming boards. Ceramics made of alumina, SiC, and SiN are all known to have certain features. Good ceramic coverings and blades are ensured by the knowledgeable experts who attach and grind them.

**Skilled and focusing operation

Beichen concentrates on all production processes, including the selection of raw materials, cone isostatic pressing, CNC and hand grinding, ceramic attachment, CNC grinding of guide rails, and inspection.
This can ensure that all goods function for an extended period of time, assist clients in increasing overall production capacity, and lower operating costs.

**Strict Inspection

Prior to delivery, all products must undergo a thorough inspection process.
We rigorously verify the size, material, and technical requirements in accordance with drawings for all pulp cleaners, spare parts, and ceramic dewatering elements.

**Comprehensive service

We provide service before and after sale, for providing better solutions to clients.

Before Purchase

◎ Help customers find the right product by professional technology and business consultation

◎ Field sketch for accurate size and material application

◎ Customized product plannings according to clients requirement

◎ Online for 24 hours

After Purchase

◎ Fast and safe delivery

◎ Assist our clients to build the equipment

◎ Train the first-line operators on site

◎ Visit clients to solve production problems

FAQS

Q: Is your business a trading company or a manufacturer?

A: Zibo Beichen Ceramics Apparatus Co.,Ltd was founded in the 1990s and has been a top producer of pulp cleaners, replacement parts, and ceramic dewatering elements for almost 30 years.

Q: Can I obtain a sample for free?

A: Not available, however replacement components can be provided for inspection

Q: Do you take modest orders?

A: Indeed, we are eager to develop alongside you whether you are a builder, small retailer, or just starting out in company. And we're excited to collaborate with you on a long-term basis.

Q: What is your minimum order quantity?

A: One piece each of ceramic cones, blades, and a pair of ceramic dewatering cover, as well as one piece of the entire pulp cleaner

Q: What's the duration of your delivery time?

A: Items in stock: 5-7 days. Products customized: 20–45 days.
We offer 100% on-time delivery from our two manufacturing mills and five sophisticated production lines.

Q: How do you ensure that the quality is met?

A: Every product must pass stringent testing methods before being delivered, starting with the selection of raw materials and continuing through manufacture, quality checking, packing, and loading.

Q: Can you handle OEM work?

A: Yes, we offer both OEM and ODM services. Your logo can be added to the product package by us.

Q: What more are you able to offer?

A: In addition, we offer a variety of high and low consistency pulp cleaner spare parts, ceramic dewatering boxes, covers, and blades.