High wear and abrasion resistance Alumina ceramic pulp cleaner cones and linings.
Applied for cone cartridge linings of high density pulp cleaners in cast iron, stainless steel or carbon...
Ceramic Cone
What is Ceramic Cone
Ceramic cone is one of the wear spare parts of pulp cleaner. It can be lined inside the cone cartridge and connected as lower collecting cones and chambers. The material we apply is high purity Alumina for high wear and abrasion resistance. It is the best solution especially for cleaning the pulp slurry with high density contaminants like sand, grit, glass, metal, and other materials. The sizes, shapes, thickness, and height can be different according to customer demands.
Benefits of Ceramic Cone
Wear resistance
Ceramic cones is known for its exceptional wear resistance and ability to resist wear and corrosion. This is crucial in an industry where equipment is exposed to very harsh conditions.
Chemical stability
Ceramic cones are resistant to the chemicals used in pulp production, including bleach and other aggressive substances. This makes ceramics a reliable choice for components that come into contact with these substances.
Temperature resistance
Ceramic cones can handle high temperatures, which is important when the processes require heat treatment and temperature regulation. Ceramic cones have a long service life and require minimal maintenance, which reduces operating costs.
Precision and accuracy
Ceramic cones can be manufactured with high precision and have a smooth surface, which is important to achieve the desired quality of the material produced.
Why Choose Us
Quality Assurance
For guaranteeing product quality and on-time delivery, Beichen built new manufacturing factory in 2016 with floor area 13900㎡ in High-tech Zone. Key parts of the factory are two workshops and one warehouse together with a office building.
Advanced Production Equipment
With advanced production equipment, skilled technicians and scientific management, the overall production capacity realized times increase. For the ceramic cones production line, we own isostatic pressing machine, CNC grinders, electric kiln and gas kiln and skilled grinding technology. We realize the full process production all by own both for ceramic cones and stainless steel cones ceramic lining and grinding.
Strict Inspection
Before being shipped, each product must go through a comprehensive inspection. Every pulp cleaner, spare part, and ceramic dewatering component is rigorously evaluated to ensure that it meets the size, composition, and technical specifications outlined in the drawings.
Comprehensive Service
The services team form Beichen cover pre-planning, selling, technique assistance, package and deliver. We can help to provide better product solution and maintain for longer operation lifecycle of your processes and equipment. Further benefits can be provided by our service in energy saving, enhanced production efficiency.
How It Works
The inside wall of the ceramic cones is smooth and body shell is thick. This can guarantee the pulp stream goes though down the pulp cleaner without pause, and collect the destructive materials in the reject chamber. The high wear resistance pulp cleaner ceramic cones can be lined in the stainless steel cone cartridge of high density hydrocyclones to protect the body shell of the installment. And can also be installed as the lower cone independently by connecting with upper shell and reject chamber by nuts.
Main Function of Ceramic Cone
The main key function of high wear resistance ceramic cones is to guarantee the long lasting performance of installed pulp cleaner system, and protect other spare parts for overall cost saving. The pulp slurry enters the cleaner in a vortex type, and goes down through the wall by centrifugal force. Many destructive contaminants are in the slurry, and may cause break and pause of the whole system. The ceramic cones can bear the abrasion and shock caused by heavy contaminants to guarantee the performance.
Material of Ceramic Cone
Alumina ceramics is a ceramic material with alumina (Al2O3) as the main body, used for thick film integrated circuits.Alumina ceramics have good conductivity, mechanical strength and high temperature resistance.
The outer shell of the alumina platform vertebral body can be made of steel, polyurethane and other materials, and the inner lining is made of alumina ceramics with excellent wear resistance, which not only gives play to the high -temperature wear and corrosion resistance of the ceramics, but also gives play to the characteristics of high strength and toughness of the outer materials to prevent the ceramic damage, and the integrated design is convenient for replacement and installation.
What Temperature can the Ceramic Cone Withstand?
Ceramic cones are well-known for their ability to withstand high temperatures due to their excellent thermal stability and heat resistance. Made from refractory materials, these cones can maintain structural integrity and performance in extreme heat conditions, often reaching temperatures over 1508°F - 1627°F. This makes them suitable for applications in kilns, furnaces, and other high-temperature industrial environments where durability and thermal insulation are crucial.
Product Parameters
|
Material: |
Alumina Ceramic |
Shape: |
Cone-shaped Tube |
|
Temperature: |
<1700ºC |
Compressive Strength: |
≥620Mpa |
|
Type: |
Ceramic Tubes |
Usage: |
Wear-resisting Material |
|
Bulk Density: |
≥ 3.65 G/cm3 |
Flexural Strength: |
≥610Mpa |
|
Application: |
Industrial Ceramic |
Specific Resistivity: |
≥1015Ω/cm/100ºC |
|
Max OD: |
760mm |
Pulp Inlet Consistency: |
0.5-1.2% |
What do the Numbered Ceramic Cone mean?
The cone system is ordered where the lowest number is the lowest temperature and the highest number is the highest temperature. 022 is a low temperature cone while 10 is a high-temperature cone (such as used with crystalline glazes) and often the maximum temperature for pottery kilns you and I would be using. The cone values go
Very low fire
Cones between 022 to 011 are in a "very low" firing range. The temperature range is 1049°F – 1641°F. This range is most commonly used in firing enamels, decals, and overglaze decorations.
Low fire
Cones 010 to 02 are in a "low" firing range. The temperature range is 1636° – 2138°. This range is most commonly used in bisque firing (one of the stages of clay) and firing some glazes. A bisque fire changes the nature of clay from dirt to ceramic. Clay bodies in this stage hold shape and are porous. Plus, bisqueware is ready for glazing since the surface is turned porous and is able to soak into the entire piece.
Low-mid fire
Cones 01 to 3 are in a "low-mid" firing range. The temperature range is 1999° – 2052°. This range is most commonly used in firing many glazes. Some clay types like terracotta become durable.
Mid-fire
Cones 4 to 7 are in a "mid" firing range. The mid-fire range is sometimes referred to as a glaze fire. The temperature range is 1999° – 2052°. This is the most common range for potters to do a final glaze firing. Your finished pieces in most stoneware, earthenware, and porcelain will be fired in this range.
High-fire
Cones 8 and higher are in a "high" firing range. The temperature range is 1999° – 2052°. At this higher temperature, glazes go through a reduction process. The reduction process can change the texture of the clay, typically by making it more glass-like (vitreous).
What Impurities can Ceramic Cones Remove?
The ceramic cone can be used in various pulp purification systems. It mainly removes bell impurities (heavy slag remover) with density larger than slurry, iron scraps, etc., and light impurities (lightweight slag remover), such as mixed sticky substance with density smaller than slurry, paraffin wax, hot-melt adhesive, plastic sheet, foam, gas, ink particle and so on. While they do an excellent job of physical filtration, they may also incorporate activated carbon or other media to reduce contaminants like chlorine, volatile organic compounds, and certain chemicals for improved taste and odor.
How to Maintain Ceramic Cone
Ceramic cones should be stored in a cool, dry place, away from direct sunlight and moisture. Ceramic cone are easily broken when dropped or jarred. Store these objects so they are protected from physical damage. Also, protect them from dust and grime to reduce the need for cleaning.
Ceramic cone in good condition can be safely cleaned to remove surface dirt. Remove loose dirt with a soft bristle brush; a cloth may snag on fragile surfaces. Wash the ceramic cone with clean water to remove any residue or buildup. Water temperature should be lukewarm or cooler. Do not use detergents. Avoid harsh chemicals that can erode or damage the ceramic surface.
Sudden temperature fluctuations can cause thermal shock, leading to cracking. Gradually heat or cool the ceramic cone if used in temperature-dependent processes. Ensure that the cone is used within the manufacturer's recommended temperature range to prevent weakening of the material.
FAQ
Q: How do ceramic cones work?
A: The inside wall of the ceramic cones is smooth and body shell is thick. This can guarantee the pulp stream goes though down the pulp cleaner without pause, and collect the destructive materials in the reject chamber. And can also be installed as the lower cone independently by connecting with upper shell and reject chamber by nuts.
Q: Do ceramic cones go bad?
A: The answer is most always yes, if cones were stored in a dry location, they will still work. The materials used to form cones will not change with age. They are clays, and inorganic minerals that have been mined and refined to make them powdery, like flour.
Q: What temperature is a ceramic cone?
A: Firing temperatures determine clay and glaze maturity, which affects ceramic product design and usefulness. Pottery firing ranges are low, mid, and high-fire, with temperatures ranging from 1,700°F (Cone 04-06) to as high as 2,700°F (Cone 9-10).
Q: What impurities can ceramic cones remove?
A: It mainly removes bell impurities (heavy slag remover) with density larger than slurry, iron scraps, etc., and light impurities (lightweight slag remover), such as mixed sticky substance with density smaller than slurry, paraffin wax, hot-melt adhesive, plastic sheet, foam, gas, ink particle and so on.
Q: What temperature can the ceramic cone withstand?
A: Made from refractory materials, these cones can maintain structural integrity and performance in extreme heat conditions, often reaching temperatures over 1508°F - 1627°F.
Q: What precautions should be taken when using ceramic cones in firing?
A: Ensure the cones are placed where they can be easily viewed through a kiln's peephole. Do not handle cones with bare hands to prevent oils from affecting their accuracy. Use gloves or clean tools for positioning.
Q: What is the significance of the ceramic cone numbering system?
A: These cones are available in a series, ranging from cone 022 (the lowest temperature) to cone 14 (the highest temperature). Each cone in the series has a different melting point, allowing potters to accurately monitor the temperature inside the kiln during the firing process.
Q: Can ceramic cones be affected by moisture?
A: The presence of water vapor, particularly in larger quantities, will influence cone behavior. The action of water vapor upon a cone will make it deform sooner than normal. The reason for this is that water vapor diffuses into ceramic materials and causes changes in the vitrification process.
Q: How are ceramic cones stored to maintain their integrity?
A: Ceramic cone are easily broken when dropped or jarred. Store these objects so they are protected from physical damage. Also, protect them from dust and grime to reduce the need for cleaning. Ceramic cones should be stored in a cool, dry place, away from direct sunlight and moisture.
Q: What are ceramic cones typically used for?
A: A ceramic cone is a tool used to determine whether a piece of pottery has been correctly heated in a kiln. Cones are utilised to quantify the concept of "heatwork," which encompasses both the attained temperature and the duration required to achieve such thermal intensity. Additionally, ceramic cones are used in various industrial applications, such as filtration and dewatering systems.
Q: Can ceramic cones be reused?
A: If the kiln shuts off within 100F / 56C of the cone's maturity, and the kiln temperature drops 50F / 28C, do not reuse the cones. They will not bend properly. If you are not sure how hot the kiln fired before it turned off, use fresh cones in the next firing.
Q: What do the numbered ceramic cones mean?
A: The ceramic cone system is ordered where the lowest number is the lowest temperature and the highest number is the highest temperature. 022 is a low temperature cone while 10 is a high-temperature cone (such as used with crystalline glazes) and often the maximum temperature for pottery kilns you and I would be using.
As one of the leading ceramic cone manufacturers and suppliers in China, we warmly welcome you to buy ceramic cone made in China here from our factory. All customized products are with high quality and competitive price.
High Consistency Pulp Cleaner Ceramic Lining Cone, ceramic cone, spare parts