Name: China Ceramic Dewatering Element Low Vacuum Suction Box Cover Manufacturers Suppliers Factory
Brand: Beichen
SKU: 250273335

Beichen Code: Low Vacuum Suction Box Ceramic Cover

Features

Superior quality SiC, SiN, and Alumina ceramics

Fluid surface to form fabric protection

High resistance to wear for prolonged use

Outstanding performance in water drainage

Using hard strength FRP as the T basis to maintain shape

Services for grinding and mending offered

Why BEICHEN low vacuum suction box cover

An essential piece of machinery for the paper-making process's shaping stage is the low vacuum suction box. The support parts, particularly the ceramic blades and coverings, are susceptible to wear and abrasion from the uneven forming fabric at high speeds. It is inevitable for wear and tear to occur after continuous use. There will be paper flaws, which will lower output overall. Beichen produces high-quality ceramic dewatering covers that are durable enough to withstand further abrasion from the forming cloth. There will be financial savings and a guarantee of paper quality. In addition, we offer regrinding and ceramic block replacement services in addition to new-making.

Product specification

Product Name	Ceramic dewatering element low vacuum suction box cover
Mill Code	low vacuum suction box cover
Category	Ceramic dewatering elements
Paper making machine type	Fourdrinier paper making machine
Speed	Differs in different type of ceramics
Product machine type	Paper, board, tissue
Application	Paper forming, paper making, water drainage
Package	Wood box
Material	Alumina Ceramic, SiC ceramic, SiN ceramic. FRP base
Sizes	OEM according to customer design
Strips	Same width, thickness, amount up to 20 or more
Features	Smooth surface, low friction, wear resistant ceramics

Contact salesman and technician for technical assistance

Key process of the manufacturing of ceramic dewatering low vacuum suction box cover

Product introduction

What is low vacuum suction box cover

The low vacuum suction box cover's primary purposes are to remove water from the wet web so that it can be processed further and to give the forming fabric a smooth, level surface to pass through.
High wear resistance ceramic blades and a sturdy FRP base combine to produce the cover.
The installed papermaking machinery determines the sorts of ceramic materials.
SiC, SiN, and alumina can all be used to make blades.

Main Function

The primary purpose of the ceramic dewatering cover on the low vacuum suction box is to ensure the quality of the paper in terms of flatness, weight, density, and hand feel while providing an exceptional smooth surface and high wear resistance for the draining of excess water from the preformed paper on the wire fabric before it enters the pressing section.

How it works

The forming fabric is supported by the ceramic covers, which are positioned on the low vacuum suction box. Wet web will travel over it with highly moistened preform paper.
The design allows water to escape the forming fabric and reach the vacuum area within the corrosion-resistant steel box through gaps between the ceramic stripes.

Insights of the design

The low vacuum suction box cover's fundamental design involves mounting ceramic dewatering blades to the base.
Based on the technical drawings, the cover's dimensions, blade count, strip width, and ceramic thickness have to be determined.
For long-lasting operation, ceramic blocks are fixed to the FRP T base and locked in place.

Materials

Material for the ceramic dewatering blades can be Alumina, SiC and SiN.

The T base for ceramic blocks is FRP (Fiberglass Reinforced Polymer).

Details regarding sale

Concerning the low vacuum suction box ceramic dewatering cover sales and shipping. The entire cover can be served in a wooden box.
Before making a purchase, we can provide on-site measurement, material inspection and selection, and general planning. We provide regrinding, replacement, and repair services for the worn or broken covers and strips.

Technical Parameters

Performance	Unit	Alumina	SiC	SiN
Density	Kg/m³	3920	3210	3250
Mean flexual strength	Mpa	300	550	635
Edge toughness	N/nm	666	650	872
Weibull modulus		16	16	11
E Young's modulus	Gpa	324	429	314
Vickers hardness	Mpa	16.8	25	15
Fracture toughness	Mpa m 1/2	3.8	4.12	6.25
Thermal shock resistance	K	120	250	600
Thermal shock parameter	K	89	242	591
Surface finish	μm	0.35	0.25	0.25
Thermal conductivity	W/Mk	30	100	35
Mean grain size	μm	2--5	1	1--20

Why Choose Us

**Optimum solution for wide range product application

We offer a large selection of ceramic dewatering components for machines that process paper, board, and tissue. We provide forming boards, flat suction dewatering boxes, hydrofoil suction boxes, vacuum suction boxes, and felt suction boxes with premium Alumina, SiC, and SiN ceramics. Ceramic covers, blades, and even the FRP base are among the spare parts that can be provided.

**Strictly-selected raw materials

Beichen uses premium raw materials for all of its pulp cleaner and ceramic dewatering element products, as well as spare wear parts such high purity alumina powder, SiC ceramic, and SiN ceramic, in order to be more competitive in the paper producing machines market.
Superior quality is exhibited by the FRP base with high strength, the 304/316 stainless steel, and the carton steel.
They form the core of Beichen Company and the basis for the production of goods.

**Know-how technology

Beichen possesses the technological know-how to produce superior hydrocyclone cleansers with both high and low density and light consistency. Professional ceramic dewatering element production is done at Beichen for various price ranges.
We are aware of the consistency ranges, operating principles, and installation requirements for various pulp cleaner kinds. Additionally, we use the best technology available to create ceramic cones with good wear.
We are aware of the various varieties of forming boards, Hydrofoils, wet suction boxes, flat suction boxes, low vacuum suction boxes, high vacuum suction boxes, and felt suction boxes for the ceramic dewatering components. Our knowledge of the properties of SiC, SiN, and alumina ceramics is extensive. Expert specialists who specialize in attaching and grinding are the assurance of superior ceramic coverings and blades.

**Skilled and focusing operation

In terms of raw material selection, cone isostatic pressing, CNC and manual grinding, ceramic attachment, guide rail CNC grinding, and inspection, Beichen is a one-stop shop for all manufacturing processes.
This can ensure the durability of all goods, assist clients in increasing overall production capacity, and save operating costs.

**Strict Inspection

Prior to delivery, all products must undergo a thorough inspection process.
We rigorously verify the size, material, and technical requirements in accordance with drawings for all pulp cleaners, spare parts, and ceramic dewatering elements.

**Comprehensive service

We provide service before and after sale, for providing better solutions to clients.

Before Purchase

◎ Help customers find the right product by professional technology and business consultation

◎ Field sketch for accurate size and material application

◎ Customized product plannings according to clients requirement

◎ Online for 24 hours

After Purchase

◎ Fast and safe delivery

◎ Assist our clients to build the equipment

◎ Train the first-line operators on site

◎ Visit clients to solve production problems

FAQS

Q: Is your business a trading company or a manufacturer?

A: Zibo Beichen Ceramics Apparatus Co.,Ltd was founded in the 1990s and has been a top producer of pulp cleaners, replacement parts, and ceramic dewatering elements for almost 30 years.

Q: Can I obtain a sample for free?

A: Not available, however replacement components can be provided for inspection

Q: Do you take small orders?

A: Indeed, we are eager to develop alongside you whether you are a builder, small retailer, or just starting out in company. And we're excited to collaborate with you on a long-term basis.

Q: What is your minimum order quantity?

A: One piece each of ceramic cones, blades, and a pair of ceramic dewatering cover, as well as one piece of the entire pulp cleaner

Q: What's the duration of your delivery time?

A: Items in stock: 5-7 days. Products customized: 20-45 days.
We offer 100% on-time delivery from our two manufacturing mills and five sophisticated production lines.

Q: How do you ensure that the quality is met?

A: Every product must pass stringent testing methods before being delivered, starting with the selection of raw materials and continuing through manufacture, quality checking, packing, and loading.

Q: Can you handle OEM work?

A: Yes, we offer both OEM and ODM services. Your logo can be added to the product package by us.

Q: What more are you able to offer?

A: In addition, we offer a variety of high and low consistency pulp cleaner spare parts, ceramic dewatering boxes, covers, and blades.